🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1994 Codes Platform Code: Second Generation (2nd Gen) / Second Series 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Vehicle. Target Audience: Families, off-road enthusiasts, and those seeking a rugged and versatile vehicle. Competitive Analysis Key Competitors: Jeep Grand Cherokee, Toyota 4Runner, Ford Explorer, Chevrolet Blazer. Key Features Body Styles: 3-door and 5-door configurations. Drivetrain Options: Rear-wheel drive (RWD) and part-time 4WD (Super Select 4WD II system on some models). Off Road Capability: Body-on-frame construction, robust suspension, available locking differentials enhance off-road prowess. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service procedures for the 1994 Mitsubishi Montero. Secondary Coverage: Maintenance, diagnostics, troubleshooting, specifications, wiring diagrams. Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system. Engine Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, throttle body. Engine Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications. Engine Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition timing. Transmission Automatic: Automatic transmission (e.g., KM145, V5A51) overhaul, diagnosis, fluid type and capacity, control systems. Transmission Manual: Manual transmission (e.g., W5MG1) overhaul, diagnosis, fluid type and capacity, clutch system. Drivetrain 4Wd: Transfer case operation and overhaul, front/rear axle overhaul, differentials, drive shafts, CV joints. Suspension Front: Independent front suspension, control arms, ball joints, bushings, shock absorbers, coil springs. Brakes Front: Front disc brake system, calipers, rotors, pads, master cylinder. Steering: Power steering system, steering gear, tie rods, power steering fluid. Suspension Rear Suspension Rear: Multi-link rear suspension, trailing arms, shock absorbers, coil springs, bushings. Brakes Rear Brakes Rear: Rear disc or drum brake system, calipers/wheel cylinders, rotors/drums, pads/shoes. Electrical Engine Electrical Engine: ECU, sensors (e.g., Crankshaft Position, Camshaft Position, MAP, TPS, O2), actuators, engine wiring harness. Electrical Chassis Electrical Chassis: Lighting, horns, wipers, power windows, power locks, mirrors, seat adjustments. Electrical Comfort Electrical Comfort: HVAC system controls and components, blower motor, climate control module. Body Exterior Body Exterior: Body panel removal/installation, doors, hood, tailgate, bumpers, glass replacement, rust prevention. Body Interior Body Interior: Interior trim, dashboard, seats, carpeting, headliner, sound insulation. Procedures Included Maintenance Schedule: Detailed recommended maintenance intervals for all major systems. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, including DTC (Diagnostic Trouble Code) interpretation where applicable. Repair Procedures: Complete step-by-step overhaul and repair instructions for all major vehicle components. Wiring Diagrams: Comprehensive electrical wiring diagrams for all systems, including component locations and wire color coding. Specifications Charts: Torque specifications, clearances, fluid capacities, electrical values, and diagnostic parameters. Technical Depth Depth Level: Comprehensive (suitable for professional technicians and advanced DIYers). 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content. Printability: Printable pages. Print Quality Image Clarity: High-resolution diagrams and images. Binding Type Binding: Not applicable (digital download). Paper Type Paper: Not applicable (digital download). ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (V6 SOHC) or 4D56 (4-cylinder OHC Turbo Diesel - less common in some markets) Engine Configuration: 3.0L SOHC V6 (Gasoline) Displacement: 2972 cc (3.0 Liters) Bore X Stroke: 86.1 mm x 85.0 mm Performance Horsepower Est: 150-157 hp @ 5000 rpm (depending on market/tune) Torque Est: 170-175 lb-ft @ 2500-3000 rpm (depending on market/tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane recommended) Engine Maintenance Timing Belt Replacement Interval: Typically 60,000 miles (96,000 km) or 4 years. Spark Plug Part Number Example: NGK BKR5ES-11 or equivalent 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (W5MG1) Optional Transmission Type Optional: 4-speed Automatic Transmission (e.g., KM145, V5A51) Features Transfer Case Type: Part-time 4WD with manual front hub engagement (or optional 'Super Select' system with electronic controls). Fluid Specifications Automatic Transmission Fluid: ATF SP-II, SP-III, or equivalent Manual Transmission Fluid: GL-4 75W-90 Gear Oil Transfer Case Fluid: GL-4 75W-90 Gear Oil Fluid Capacities Automatic Transmission Capacity Approx: 8.5 Liters (17.9 Pints) Manual Transmission Capacity Approx: 2.2 Liters (4.6 Pints) 📐 Dimensions Exterior Wheelbase: Approximately 109.4 inches (2780 mm) Length: Approximately 177.0 - 182.7 inches (4495 - 4640 mm) depending on body style Width: Approximately 69.7 inches (1770 mm) Height: Approximately 66.3 - 69.1 inches (1685 - 1755 mm) depending on model/options Weights Curb Weight Est: Approximately 3900 - 4300 lbs (1770 - 1950 kg) depending on configuration Gross Vehicle Weight Rating Gvw: Approximately 5400 - 5700 lbs (2450 - 2585 kg) Cargo Cargo Volume Behind Rear Seat Est: Approximately 40-50 cubic feet Cargo Volume With Rear Seat Folded Est: Approximately 70-80 cubic feet 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: Not rated or 4 stars (depending on specific test year and configuration) NHTSA Frontal Crash Rating...