1999 Mitsubishi Montero Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1999 Codes Chassis Code: V20/V40 Series (V23W, V43W, V25W, V45W, V26W, V46W) 👋 Introduction Market Position Market Position: The 1999 Mitsubishi Montero was a highly capable mid-size SUV, known for its robust construction, off-road prowess, and comfortable ride. It competed directly with vehicles like the Toyota 4Runner, Jeep Grand Cherokee, and Ford Explorer. This manual targets owners and technicians seeking detailed information to maintain and repair this durable vehicle. Competitive Analysis Competitive Analysis: Provides a critical resource for maintaining a vehicle that offered a blend of on-road comfort and serious off-road capability, distinguishing it from more car-like crossovers in its segment. Key Features Key Features: Officially licensed, comprehensive coverage, digital format for quick access, detailed diagrams and procedures, essential for maintaining the Montero's unique Super Select 4WD system. 📋 Manual Details Coverage Areas Coverage Areas: All mechanical and electrical systems, maintenance, diagnostics, repair procedures, bodywork, chassis, and specialized equipment. Page Count Page Count: Estimated 1,500+ pages (typical for full factory service manuals, though software can vary) Manual Type Manual Type: Official Factory Service Manual / Repair Manual Software Language Language: English Format Format: Software (likely PDF or proprietary viewer format) 📖 Manual Coverage Systems Covered Systems Covered: Engine (including specific variants), Transmission (automatic & manual), Drivetrain (4WD systems, differentials), Suspension, Steering, Brakes (ABS included), Fuel System, Exhaust System, Cooling System, Electrical System (including ECUs, sensors, wiring diagrams), HVAC, Body & Interior, Body Control Modules (BCM), SRS (Airbag) System. Procedures Included Procedures Included: Scheduled maintenance, diagnostic procedures, troubleshooting charts, step-by-step repair instructions, component replacement, torque specifications, electrical troubleshooting diagrams, engine rebuild procedures, transmission overhaul, brake bleeding, suspension alignment specifications, airbag system servicing. Technical Depth Technical Depth: Comprehensive, covering basic owner maintenance to advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts. Includes detailed schematics and specifications. 📊 Manual Specifications File Format File Format: Digital Software (potential for searchable PDF or application-based access) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 3.5L SOHC V6 (6G74) Performance Horsepower: Approx. 197 hp @ 5,000 rpm Torque: Approx. 228 lb-ft @ 3,500 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Engine Variants Engine Variants: 3.0L SOHC V6 (6G72) also available in some markets/trims Engine Codes Engine Codes: 6G74, 6G72 Block Material Block Material: Aluminum Alloy Head Material Head Material: Aluminum Alloy Ignition System Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (less common) Optional Optional Transmission: 4-Speed Automatic (common) Features 4Wd System: Super Select 4WD (SS4) II system, allowing on-the-fly shifting between 2WD and 4WD modes, including lockable differentials. Automatic Transmission Type Automatic Transmission Type: F4A51 (or similar JATCO unit) Manual Transmission Type Manual Transmission Type: W5M51 (or similar) Transfer Case Type Transfer Case Type: Integrated with SS4 system 📐 Dimensions Exterior Wheelbase: Approx. 109.7 inches (2785 mm) Length: Approx. 186.8 inches (4745 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 67.9 inches (1725 mm) (without roof rails) Weights Curb Weight: Approx. 4,200 - 4,500 lbs (1905 - 2041 kg) Towing Capacity: Approx. 5,000 lbs (2268 kg) Interior Seating Capacity: 5 or 7 passengers (optional third row) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (for models equipped with airbags) NHTSA Front Impact Passenger: 4/5 Stars (for models equipped with airbags) IIHS Side Impact: Good (for models with side airbags, if equipped) Active Features Active Features: Anti-lock Braking System (ABS), Traction Control System (TCS) (optional on some trims) Passive Features Passive Features: Dual front airbags, crumple zones, reinforced passenger cage, side-impact door beams. 💡 Technology Features Infotainment Infotainment Features: Factory AM/FM/Cassette/CD player (depending on trim level), premium audio system options available. Driver Assistance Driver Assistance Features: ABS standard on most models, some trims may have optional Traction Control. Connectivity Connectivity Features: Limited by era; no integrated Bluetooth or USB as standard. Other Tech Other Tech Features: Keyless entry (optional), power amenities, cruise control, heated seats (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, depending on driving conditions and oil type (consult manual for specifics). Spark Plug Replacement: Approx. 60,000 miles (96,000 km) for platinum-tipped plugs. Timing Belt Replacement: Approx. 60,000 - 90,000 miles (96,000 - 144,000 km) for 6G74 engine (critical component). Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (refer to owner's manual based on temperature) Engine Oil Capacity: Approx. 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with specific anti-corrosion additives) Automatic Transmission Fluid Type: DIA QUEEN ATF-SP II M (or equivalent Dexron...
V20/V40 Series (V23W, V43W, V25W, V45W, V26W, V46W)
👋 Introduction
Market Position
Market Position:
The 1999 Mitsubishi Montero was a highly capable mid-size SUV, known for its robust construction, off-road prowess, and comfortable ride. It competed directly with vehicles like the Toyota 4Runner, Jeep Grand Cherokee, and Ford Explorer. This manual targets owners and technicians seeking detailed information to maintain and repair this durable vehicle.
Competitive Analysis
Competitive Analysis:
Provides a critical resource for maintaining a vehicle that offered a blend of on-road comfort and serious off-road capability, distinguishing it from more car-like crossovers in its segment.
Key Features
Key Features:
Officially licensed, comprehensive coverage, digital format for quick access, detailed diagrams and procedures, essential for maintaining the Montero's unique Super Select 4WD system.
📋 Manual Details
Coverage Areas
Coverage Areas:
All mechanical and electrical systems, maintenance, diagnostics, repair procedures, bodywork, chassis, and specialized equipment.
Page Count
Page Count:
Estimated 1,500+ pages (typical for full factory service manuals, though software can vary)
Manual Type
Manual Type:
Official Factory Service Manual / Repair Manual Software
Language
Language:
English
Format
Format:
Software (likely PDF or proprietary viewer format)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (including specific variants), Transmission (automatic & manual), Drivetrain (4WD systems, differentials), Suspension, Steering, Brakes (ABS included), Fuel System, Exhaust System, Cooling System, Electrical System (including ECUs, sensors, wiring diagrams), HVAC, Body & Interior, Body Control Modules (BCM), SRS (Airbag) System.
Comprehensive, covering basic owner maintenance to advanced diagnostic and repair procedures suitable for professional technicians and experienced DIY enthusiasts. Includes detailed schematics and specifications.
📊 Manual Specifications
File Format
File Format:
Digital Software (potential for searchable PDF or application-based access)
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.5L SOHC V6 (6G74)
Performance
Horsepower:
Approx. 197 hp @ 5,000 rpm
Torque:
Approx. 228 lb-ft @ 3,500 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Variants
Engine Variants:
3.0L SOHC V6 (6G72) also available in some markets/trims
Engine Codes
Engine Codes:
6G74, 6G72
Block Material
Block Material:
Aluminum Alloy
Head Material
Head Material:
Aluminum Alloy
Ignition System
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil-Near-Plug (CNP)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (less common)
Optional
Optional Transmission:
4-Speed Automatic (common)
Features
4Wd System:
Super Select 4WD (SS4) II system, allowing on-the-fly shifting between 2WD and 4WD modes, including lockable differentials.
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with specific anti-corrosion additives)
Automatic Transmission Fluid Type:
DIA QUEEN ATF-SP II M (or equivalent Dexron III/Mercon compatible fluid)
Manual Transmission Fluid Type:
Gear Oil API GL-4 or GL-5, SAE 75W-90
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Known Issues:
Timing belt failure (critical to replace on schedule), differential seal leaks, occasional transmission shift issues, exhaust manifold cracks, ABS sensor failures, potential for fuel pump issues on high-mileage vehicles.
Filter Part Numbers
Oil Filter Part Number:
Examples: Mitsubishi MD069782, Fram PH3569, Wix 51515
Air Filter Part Number:
Examples: Mitsubishi MR310072, Fram CA8032, Wix 49624
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi, a global conglomerate, has a long history in automotive manufacturing, known for its engineering and resilience, particularly in its SUVs and performance vehicles.
Model Evolution
Model Evolution:
The 1999 Montero belongs to the second generation (1991-2000), a period where the Montero established itself as a capable and rugged body-on-frame SUV. This generation saw significant updates in styling and technology compared to its predecessor.
Production
Production Location:
Japan (Pajero manufacturing)
Production Years Generation
Production Years Generation:
1991-2000
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1999 model are not widely publicized, the Mitsubishi Pajero/Montero lineage has a strong reputation for off-road capability and durability, often praised in automotive reviews for its segment-leading 4WD systems.
Ratings
Ratings:
Consistently rated well for off-road performance and value in its class during its production run.