Mitsubushi MONTERO PAJERO 2000 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Pajero Year: 2000 Codes Platform Code: V60/V70 Series (Third Generation) 👋 Introduction Market Position Segment: Full-size SUV / Off-road Vehicle Competitive Analysis Competitors: Toyota Land Cruiser, Jeep Grand Cherokee, Ford Explorer, Land Rover Discovery. Key Features Vehicle Strengths: Robust off-road capability, comfortable ride for an SUV of its era, spacious interior, reliable powertrain (especially V6 variants). Manual Usefulness Target Audience: DIY mechanics, independent repair shops, owners seeking to understand vehicle maintenance and repair. 📋 Manual Details Coverage Areas Regions Covered: Global (specific to North American/International market variants as implied by the 'Montero' name) Page Count Estimated Page Count: Likely 1000+ pages (typical for factory service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (assumed based on product description) Format Format: PDF (Adobe Acrobat) 📖 Manual Coverage Systems Covered Engine Management: Engine mechanical, lubrication, cooling, fuel, intake and exhaust systems, engine electrical, emissions control, ignition system. Drivetrain: Clutch, manual transmission, automatic transmission, propeller shaft, front axle, rear axle, power plant mounts. Chassis: Front suspension, rear suspension, wheels and tires, steering system, service brakes, parking brakes. Body And Interior: Body construction, exterior trim, interior components, supplemental restraint system (SRS). Electrical Systems: Chassis electrical systems, lighting, instrumentation, HVAC (Heater, Air Conditioner, Ventilation). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnostics: Troubleshooting charts, diagnostic procedures for various systems, fault code interpretation (where applicable). Repair: Step-by-step repair instructions for all major mechanical and electrical components, including disassembly, inspection, repair, and reassembly. Specifications: Detailed technical specifications, torque values, clearances, diagnostic parameters, fluid capacities and types. Technical Depth Depth: Comprehensive, covering basic maintenance to complete overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Adobe Acrobat) Searchability: Likely text-searchable within PDF, assuming proper OCR or native digital format. Print Quality Printability: Printable by individual pages or full book. Binding Type Binding: N/A (Digital PDF - user can print and bind as desired) Paper Type Paper Type: N/A (Digital PDF - user chooses print paper type) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC - common in North America as Montero) Performance Horsepower Range: Approximately 177 hp (3.0L V6) to 200-240 hp (3.5L V6, depending on DOHC configuration) Torque Range: Approximately 180 lb-ft (3.0L V6) to 220-245 lb-ft (3.5L V6). Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (typically 50/50 mix with distilled water) Lubrication Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (refer to specific owner's manual for exact grade). Oil Capacity: Approximately 4.5-5.0 quarts (4.3-4.7 liters) with filter change. 🔧 Transmission Standard Manual Transmission: Available on some trims/markets (e.g., 5-speed manual). Optional Automatic Transmission: Commonly available 4-speed automatic (e.g., INVECS-II). Features Transfer Case: Available with various 4WD systems including Super Select 4WD (SS4) which offers 2H, 4H, 4HLC (Locked Center Differential), and 4LLC (Locked Low Range). Fluid Specifications Automatic Transmission Fluid: Diamond SP-III (or equivalent DEXRON III/MERCON compatible fluid, but genuine is recommended). Manual Transmission Fluid: API GL-3 or GL-4, SAE 75W-90 gear oil. 📐 Dimensions Exterior Wheelbase: Approximately 109.7 inches (2785 mm) Length: Approximately 184.8 inches (4700 mm) Width: Approximately 71.7 inches (1820 mm) Height: Approximately 66.7 inches (1695 mm) (without roof rails) Weights Curb Weight: Approximately 4,100 - 4,500 lbs (1860 - 2040 kg), depending on configuration. Towing Capacity: Varies by market and configuration, typically around 5000-7000 lbs (2268-3175 kg). 🛡️ Safety Features Ratings NHTSA Crash Test Results: Data for this specific year/model in the US may vary, but generally SUVs of this era had mixed results depending on specific testing protocols. Active Features Braking System: Front ventilated discs, rear solid discs or drums. Anti-lock Braking System (ABS) typically standard or optional. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Front and rear seatbelts, likely with pre-tensioners for front occupants. Body Structure: Reinforced safety cell construction. 💡 Technology Features Infotainment Audio System: Factory-fitted AM/FM stereo with CD player and cassette deck, 6-8 speaker configurations common. Driver Assistance ABS: Anti-lock Braking System (ABS) was a prominent safety feature. Cruise Control: Standard on most models. Connectivity Connectivity Features: Limited by era; typically only analog connectivity for audio. No Bluetooth or USB as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions (refer to manual for severe vs. normal duty). Engine Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually. Transmission Fluid Change: Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual: Every 50,000 - 100,000 miles (80,000 - 160,000 km). Coolant Replacement: Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years....
Comprehensive, covering basic maintenance to complete overhauls and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Adobe Acrobat)
Searchability:
Likely text-searchable within PDF, assuming proper OCR or native digital format.
Print Quality
Printability:
Printable by individual pages or full book.
Binding Type
Binding:
N/A (Digital PDF - user can print and bind as desired)
Paper Type
Paper Type:
N/A (Digital PDF - user chooses print paper type)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC - common in North America as Montero)
Performance
Horsepower Range:
Approximately 177 hp (3.0L V6) to 200-240 hp (3.5L V6, depending on DOHC configuration)
Torque Range:
Approximately 180 lb-ft (3.0L V6) to 220-245 lb-ft (3.5L V6).
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water)
Lubrication
Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (refer to specific owner's manual for exact grade).
Oil Capacity:
Approximately 4.5-5.0 quarts (4.3-4.7 liters) with filter change.
🔧 Transmission
Standard
Manual Transmission:
Available on some trims/markets (e.g., 5-speed manual).
Optional
Automatic Transmission:
Commonly available 4-speed automatic (e.g., INVECS-II).
Features
Transfer Case:
Available with various 4WD systems including Super Select 4WD (SS4) which offers 2H, 4H, 4HLC (Locked Center Differential), and 4LLC (Locked Low Range).
Fluid Specifications
Automatic Transmission Fluid:
Diamond SP-III (or equivalent DEXRON III/MERCON compatible fluid, but genuine is recommended).
Manual Transmission Fluid:
API GL-3 or GL-4, SAE 75W-90 gear oil.
📐 Dimensions
Exterior
Wheelbase:
Approximately 109.7 inches (2785 mm)
Length:
Approximately 184.8 inches (4700 mm)
Width:
Approximately 71.7 inches (1820 mm)
Height:
Approximately 66.7 inches (1695 mm) (without roof rails)
Weights
Curb Weight:
Approximately 4,100 - 4,500 lbs (1860 - 2040 kg), depending on configuration.
Towing Capacity:
Varies by market and configuration, typically around 5000-7000 lbs (2268-3175 kg).
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Data for this specific year/model in the US may vary, but generally SUVs of this era had mixed results depending on specific testing protocols.
Active Features
Braking System:
Front ventilated discs, rear solid discs or drums. Anti-lock Braking System (ABS) typically standard or optional.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Front and rear seatbelts, likely with pre-tensioners for front occupants.
Body Structure:
Reinforced safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted AM/FM stereo with CD player and cassette deck, 6-8 speaker configurations common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was a prominent safety feature.
Cruise Control:
Standard on most models.
Connectivity
Connectivity Features:
Limited by era; typically only analog connectivity for audio. No Bluetooth or USB as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, whichever comes first, depending on driving conditions (refer to manual for severe vs. normal duty).
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Transmission Fluid Change:
Automatic: Every 30,000 - 60,000 miles (48,000 - 96,000 km). Manual: Every 50,000 - 100,000 miles (80,000 - 160,000 km).
Coolant Replacement:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Dexron II/III compatible fluid or specific Mitsubishi fluid.
Known Issues
Common Problems:
Interior plastic trim degradation (dash cracks), HVAC blower motor resistor failure, front suspension component wear (ball joints, bushings), occasional transmission shifting issues (especially with older fluid), exhaust manifold cracks on some V6 engines.
📚 Vehicle History
Brand Heritage
Mitsubishi 4X4 Legacy:
Mitsubishi has a long history of producing capable off-road vehicles, starting with the Pajero in 1982, which established its reputation.
Model Evolution
Third Generation Introduction:
The third generation (V60/V70) debuted for the 1999/2000 model year, featuring a significantly redesigned unibody construction (monocoque chassis) with integrated body-on-frame principles, improving ride comfort and handling over its predecessor's traditional body-on-frame design.
Production
Production Period For Gen:
1999/2000 – 2006
Manufacturing Locations:
Japan (primarily), also assembled in other countries through CKD kits or local production.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Pajero/Montero lineage has consistently been recognized for its off-road prowess in various international rallies and reviews.
Ratings
Consumer Reports Or Jdpower:
While specific ratings for the 2000 model year may not be readily available, this generation generally offered good reliability for its class, with some areas requiring attention as mileage accumulated.