Mitsubishi Montero Pajero Sport 1999 2000 Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Pajero Sport Model Generation: First Generation (K70/K90 Series) Model Years Covered: 1999, 2000 Codes Chassis Codes: K70 series (short wheelbase), K90 series (long wheelbase) 👋 Introduction Market Position Target Audience: DIY owners with basic mechanical aptitude and independent auto repair professionals Value Proposition: Provides dealer-level technical information, empowering owners for informed repair discussions and DIY tasks, saving time and money. Competitive Analysis Advantage: Instant digital download eliminates shipping delays and costs, offering immediate access to critical repair data. Key Features Features: Instant download, PC/Mac/Device compatibility, printable pages, comprehensive coverage, diagnostic insights. Unique Selling Point: Focus on enabling owner-mechanic communication and empowering owners to understand and direct repairs effectively. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive repair, service, and maintenance procedures Secondary Coverage: Troubleshooting, diagnostics, specifications, wiring diagrams Page Count Estimated Page Count: Varies by specific edition/supplier, typically 1000+ pages Manual Type Type: Factory Authorized Repair Manual / Service Manual Language Language: English (assumed based on product description) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Management: Fuel System, Induction, Emission Control, Control System, Engine Overhauling Drivetrain: Transmission (Manual & Automatic), Differentials, Transfer Case (if applicable) Chassis And Suspension: Steering, Suspension (Front & Rear), Chassis, Frame Brakes And Safety: Brakes (Hydraulic, Parking), ABS System Electrical And Body: Wiring Diagrams, Bodywork, Interior Trim, Exterior Components Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Repair And Rebuild: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul Diagnostics And Troubleshooting: Symptom-based diagnostics, fault code interpretation, electrical system tracing Torque Settings: Extensive torque specifications for all major fasteners and components. Wiring Diagrams: Detailed, vehicle-specific wiring diagrams covering all electrical systems, including engine control, lighting, accessories, and safety systems. Technical Depth Depth: Comprehensive, covering basic owner maintenance to complete engine/transmission overhauls and advanced diagnostics Diagnostic Techniques: Includes 'secret techniques' for component testing and system analysis 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (typically) Print Quality Printability: High-quality, printable pages Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Likely 6G72 (3.0L V6 SOHC/DOHC) or 4D56 (2.5L I4 Diesel), depending on market and specific variant. Displacement: Commonly 2.5L (Diesel) or 3.0L (Gasoline V6) Performance Horsepower Range: Approx. 95-130 HP (Diesel), 175-180 HP (3.0L V6 Gasoline) Torque Range: Approx. 170-195 lb-ft (Diesel), 200-210 lb-ft (3.0L V6 Gasoline) Fuel System Gasoline System: Multi-point Fuel Injection (MPI) Diesel System: Direct Injection (DI) or Indirect Injection (IDI) with Turbocharger (depending on engine variant) Induction Induction Type: Naturally Aspirated or Turbocharged (Diesel models) Emission Control Emission System: Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (depending on market) 🔧 Transmission Standard Manual Transmission: 5-speed manual (likely Getrag or Mitsubishi F5M51) Optional Automatic Transmission: 4-speed automatic (likely Mitsubishi V4A51) Features Drivetrain Configuration: Part-time 4WD (Super Select II or Easy Select 4WD variants common) Transfer Case: Two-speed transfer case with center differential lock (on some Super Select II models) Fluid Specifications Automatic Transmission Fluid: DIA QUEEN ATF-SP II M or equivalent (Consult manual for exact specification) Manual Transmission Fluid: GL-4 SAE 75W-90 or GL-3 SAE 80W-90 (Consult manual for exact specification) 📐 Dimensions Exterior Body Styles: 3-door (short wheelbase) and 5-door (long wheelbase) Weights Curb Weight Range: Approx. 1800 kg - 2100 kg (depending on configuration) Gross Vehicle Weight Rating: Varies by model, typically 2400 kg - 2600 kg 🛡️ Safety Features Ratings Crash Test Ratings: Information not readily available for this specific model/year; typically tested by independent organizations like NHTSA or IIHS, results may vary by market. Active Features Braking Systems: Front ventilated discs, rear solid discs or drums; optional ABS Traction Control: Limited-slip differential (optional), traction control systems were less common on base models of this era. Passive Features Airbags: Driver and front passenger airbags (standard or optional depending on trim level) Seatbelts: 3-point seatbelts with pre-tensioners for front occupants 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, often with optional premium sound system and amplifier. Speaker configurations vary by trim. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Power Accessories: Power windows, power door locks, power mirrors common on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Check manual for specific engine. Timing Belt Replacement: Recommended every 60,000 - 100,000 miles (96,000 - 160,000 km) for gasoline engines (if equipped with belt). Diesel models often use chains. Consult manual. Fluid Specifications Engine Oil Type: API SG/SH/SJ, SAE 10W-30 or 10W-40 (Gasoline); SAE 15W-40 Diesel (Consult manual for precise viscosity and API rating) Coolant Type: Ethylene glycol-based coolant, 50/50 mixture with distilled water. Mitsubishi Super Long Life Coolant (SLLC) or equivalent. Known Issues Common Issues: Potential for transmission fluid leaks, power window...
Direct Injection (DI) or Indirect Injection (IDI) with Turbocharger (depending on engine variant)
Induction
Induction Type:
Naturally Aspirated or Turbocharged (Diesel models)
Emission Control
Emission System:
Catalytic Converter, EGR (Exhaust Gas Recirculation), Secondary Air Injection (depending on market)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (likely Getrag or Mitsubishi F5M51)
Optional
Automatic Transmission:
4-speed automatic (likely Mitsubishi V4A51)
Features
Drivetrain Configuration:
Part-time 4WD (Super Select II or Easy Select 4WD variants common)
Transfer Case:
Two-speed transfer case with center differential lock (on some Super Select II models)
Fluid Specifications
Automatic Transmission Fluid:
DIA QUEEN ATF-SP II M or equivalent (Consult manual for exact specification)
Manual Transmission Fluid:
GL-4 SAE 75W-90 or GL-3 SAE 80W-90 (Consult manual for exact specification)
📐 Dimensions
Exterior
Body Styles:
3-door (short wheelbase) and 5-door (long wheelbase)
Weights
Curb Weight Range:
Approx. 1800 kg - 2100 kg (depending on configuration)
Gross Vehicle Weight Rating:
Varies by model, typically 2400 kg - 2600 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information not readily available for this specific model/year; typically tested by independent organizations like NHTSA or IIHS, results may vary by market.
Active Features
Braking Systems:
Front ventilated discs, rear solid discs or drums; optional ABS
Traction Control:
Limited-slip differential (optional), traction control systems were less common on base models of this era.
Passive Features
Airbags:
Driver and front passenger airbags (standard or optional depending on trim level)
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, often with optional premium sound system and amplifier. Speaker configurations vary by trim.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors common on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Check manual for specific engine.
Timing Belt Replacement:
Recommended every 60,000 - 100,000 miles (96,000 - 160,000 km) for gasoline engines (if equipped with belt). Diesel models often use chains. Consult manual.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (Gasoline); SAE 15W-40 Diesel (Consult manual for precise viscosity and API rating)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mixture with distilled water. Mitsubishi Super Long Life Coolant (SLLC) or equivalent.
Known Issues
Common Issues:
Potential for transmission fluid leaks, power window motor failure, minor electrical gremlins, and rust on body panels or chassis components (especially in humid/salty environments).
Diesel Specific Issues:
Glow plug issues, turbocharger maintenance, potential for injector pump wear on older diesel engines.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi has a long history in producing robust SUVs and off-road vehicles, with the Pajero lineage dating back to the 1980s.
Model Evolution
Pajero Series Evolution:
The Pajero Sport (also known as Montero Sport in some markets) emerged as a more road-oriented, lifestyle-focused SUV derived from the Pajero platform, offering a blend of comfort and off-road capability.
Production
Production Period:
First generation produced from 1996 to 2008. This manual covers the early years of this generation.
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
The Pajero lineage is renowned for its off-road prowess, a trait often inherited by the Pajero Sport, making it a respected choice in its segment for adventure.