🏷️ Basic Information Identification Make: Mitsubishi Model: Montero (also known as Pajero, Raider, Mighty Max) Year: 1983-1993 Codes Chassis Codes: L040 series (short-wheelbase), L140 series (long-wheelbase), V20/V30 series (Generation 2 start) - though the manual primarily covers the earlier L040/L140 generations. Engine Codes: 4G54 (2.6L), 4D56 (2.5L Diesel), 6G72 (3.0L V6) 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Light Duty Pickup Truck. Competitive Analysis Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Nissan Pathfinder, Ford Bronco II, Chevrolet S-10 Blazer. Key Features Attributes: Rugged body-on-frame construction, available 4WD (Part-time, Full-time Super Select on later Pajero/Montero models), capable off-road, durable powertrains, practical utility. Manual Value Proposition Benefit: Provides professional-level repair and maintenance information for owners and independent mechanics, reducing reliance on expensive dealership service and extending vehicle lifespan. 📋 Manual Details Coverage Areas Region: Global (specific to models sold in North America and other key markets covered by factory service information) Page Count Estimated Pages: 500+ (hundreds of pages as per description) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF, downloadable) Licensing Usage Rights: Lifetime usage, no expiry, no additional fees. Usable on multiple devices. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (4G54, 4D56, 6G72), Fuel System (carbureted and EFI), Ignition System, Cooling System, Exhaust System, Transmission (manual and automatic), Transfer Case, Drivetrain (axles, driveshafts, differentials). Chassis: Suspension (front and rear - leaf spring, torsion bar, coil spring), Steering System (power and manual), Brake System (drum, disc, ABS on later models), Wheels and Tires. Electrical: Lighting, Instrumentation, Wipers and Washers, Horn, Audio System, Power Accessories (windows, locks, mirrors), Ignition and Starting Systems, Charging System, Battery, Fuses and Relays, Wiring Diagrams (comprehensive). Body: Body Exterior (panels, doors, hood, tailgate), Body Interior (trim, seating, dashboard), HVAC (Heating, Ventilation, Air Conditioning), Safety Systems (seat belts, airbags on later models). Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, tune-ups), Fluid level checks and top-offs, Lubrication points, Tire rotation and pressure checks. Repair: Engine overhaul and rebuilds, Transmission removal/installation and internal repairs, Suspension component replacement, Brake caliper and master cylinder service, Electrical component diagnosis and replacement, Body panel repair and alignment. Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, transmission problems, and HVAC system malfunctions. Includes symptom-based troubleshooting charts. Diagnostics: Component testing, resistance checks, voltage measurements, fault code retrieval (if applicable for later models with OBD-I). Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and component specifications. Diagrams Photos: Contains hundreds of pages with detailed photos and exploded diagrams for clarity in repair and assembly. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text, depending on the original scan quality. Print Quality Printability: Yes, printable by page or entire document. Binding Type Type: Digital - No physical binding. Paper Type Type: Digital - No physical paper type. Compatibility Operating Systems: Windows and macOS compatible. ⚙️ Engine Specifications Primary Engine 4G54: 2.6L Inline-4 SOHC, Carbureted (early models) or EFI (later models). Approximate Power: 105-116 hp. Torque: 137-145 lb-ft. 4D56: 2.5L Inline-4 SOHC Turbo Diesel. Approximate Power: 80-95 hp. Torque: 140-160 lb-ft. (Availability varies by market). 6G72: 3.0L V6 SOHC. Approximate Power: 143-160 hp. Torque: 170-180 lb-ft. (Often found in higher trim levels and export markets). Performance Acceleration 0 60 Mph: Approx. 11-15 seconds (depending on engine and configuration). Fuel System 4G54 Carb: Hitachi or Mitsubishi downdraft carburetor. Efi Systems: Bosch L-Jetronic or Mitsubishi Electronic Fuel Injection (MEFI) for 4G54 and 6G72. Ignition System Type: Electronic ignition with distributor (CDI on some models). Cylinder Head Valvetrain: SOHC (Single Overhead Camshaft) for all specified engines. 🔧 Transmission Standard Manual Options: 4-speed manual, 5-speed manual (e.g., KM145, W5MG1 on later models). Optional Automatic Options: 3-speed automatic, 4-speed automatic (e.g., KM148, V4A51). Features 4Wd System: Part-time 4WD with manual or automatic locking hubs, optional 4WD with center differential (on some Pajero/Montero variants, but less common in Raider/Mighty Max). Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil, SAE 75W-90 or 80W-90 (check specific vehicle application). Automatic Transmission Fluid: Dexron II or equivalent. 📐 Dimensions Exterior Wheelbase Short: Approx. 92.5 inches (2350 mm) for SWB models. Wheelbase Long: Approx. 104.3 inches (2650 mm) for LWB models. Overall Length Short: Approx. 160.6 inches (4080 mm). Overall Length Long: Approx. 175.6 inches (4460 mm). Ground Clearance: Varies by model, typically 8-10 inches (200-250 mm) for 4WD models, enhancing off-road capability. Weights Curb Weight: Approx. 3,400 - 4,200 lbs (1540 - 1905 kg), depending on configuration. Gross Vehicle Weight Rating: Typically 5,000 - 5,500 lbs (2270 - 2500 kg). 🛡️ Safety Features Ratings Crash Test Results: Limited data available for this era, often not subjected to modern rigorous testing protocols. Emphasis on robust chassis. Active Features Braking System: Front ventilated discs, rear drums. Optional rear discs. ABS availability on late 1980s/early 1990s models. Passive...