🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: First Generation (CU) Product Name: Mitsubishi Outlander 2003-2008 Service Repair Manual Codes Platform Code: CU2W (shared with Mitsubishi Airtrek) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester Key Features Vehicle Concept: Sporty styling, available All-Wheel Drive (AWD), practical interior space, comfortable ride. Target Audience Primary Users: DIY mechanics, auto repair shops, enthusiasts seeking in-depth technical knowledge. 📋 Manual Details Coverage Areas Model Years: 2003, 2004, 2005, 2006, 2007, 2008 Regions Covered: Likely global markets, including North America, Europe, and Asia (based on typical Mitsubishi market strategy for this era) Page Count Estimated Pages: Over 2000 pages (typical for comprehensive factory service manuals of this scope) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control systems (ECU/PCM) Transmission: Manual transmission (5-speed), Automatic transmission (4-speed INVECS-II) Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system (with details on transfer case, differential, driveshafts) Suspension Steering: Front suspension (MacPherson strut), Rear suspension (Multi-link), Power steering system, steering gear Brakes: Front disc brakes, Rear disc brakes, Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Electrical Electronics: Battery, charging system (alternator), starting system (starter), lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays, instrument cluster, body control module (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control Body Chassis: Body panels, doors, windows, interior trim, exterior trim, chassis components, body repair, collision repair Safety Restraint: Airbag system (SRS), seat belts, pre-tensioners, body structure safety design Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical system diagnostics Repair Overhaul: Engine repair and overhaul, transmission repair, brake system repair, suspension component replacement, electrical component repair, body panel repair Disassembly Assembly: Step-by-step instructions for removing and installing major components and sub-assemblies Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems Specifications Tolerances: Precise measurement specifications, torque values, clearances, and wear tolerances for all repairable components Body And Paint: Procedures for body panel repair, dent removal, paint application, and related supplies. Interior Trim: Details on removing and installing interior panels, seats, and trim pieces. Collision Damage Repair: Information on structural repair and alignment following collision damage. Technical Depth Depth: Comprehensive: Covers from basic maintenance to advanced engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Printability: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) Searchability Text Search: Likely text-searchable PDF, allowing quick access to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code Usdm: 4G64 (2.4L SOHC) Engine Displacement Usdm: 2351 cc (2.4 Liters) Engine Configuration Usdm: Inline 4-cylinder, SOHC, 16 valves Horsepower Usdm: 134 hp @ 5250 rpm (approximate) Torque Usdm: 145 lb-ft @ 3500 rpm (approximate) Alternative Engine Engine Code Jdm Optional: 4G63 (2.0L DOHC Turbo) or 6G72 (3.0L V6 SOHC) Performance Compression Ratio 4G64: 9.5:1 (typical) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Base: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (INVECS-II Sports Mode) Features AWD System: Electronically controlled All-Wheel Drive (AWD) with viscous coupling center differential (available on select trims) Fluid Specs Automatic Transmission Fluid: DIAQueen SPIII (or equivalent DEXRON III/MERCON) 📐 Dimensions Exterior Length: 4545 mm (approximate) Width: 1775 mm (approximate) Height: 1670 mm (approximate) Wheelbase: 2625 mm (approximate) Weights Curb Weight Usdm 2Wd: 1450 kg (approximate) Curb Weight Usdm AWD: 1530 kg (approximate) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for models equipped with side airbags) NHTSA Front Impact Passenger: 4 Stars (for models equipped with side airbags) IIHS Frontal Offset: Acceptable (for models with specific structural updates) Active Features ABS: Standard on most trims (Anti-lock Braking System) Ebd: Standard on most trims (Electronic Brake-force Distribution) Passive Features Airbags: Front driver and passenger airbags; optional front side-impact airbags Seatbelts: 3-point seat belts with pretensioners and force limiters (front) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system, some models with premium Rockford Fosgate audio option. Driver Assistance Traction Control: Available on some AWD models, often integrated with stability control. Connectivity Connectivity Features: Limited by era; primarily analog inputs for audio devices. Power outlets for charging devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), under normal driving conditions. Engine Air Filter Replacement: Every 30,000 miles Cabin Air Filter Replacement: Every 15,000 miles or 12 months...