🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: First Generation (CU) Codes Chassis Code: CU2W Platform: Mitsubishi GS platform (shared with Lancer Cedia) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Do-it-yourself enthusiasts and professional mechanics. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Manual Benefit 1: Comprehensive coverage for 2003-2004 models, ensuring accuracy for specific vehicle configurations. Manual Benefit 2: Detailed illustrations and step-by-step instructions mimic dealer-level service information, empowering users to perform complex repairs. Manual Benefit 3: Searchable PDF format allows for quick access to specific information, saving valuable time during diagnostics and repairs. Manual Benefit 4: Printable pages provide flexibility for use in garage or workshop environments, away from a computer. Manual Benefit 5: Inexpensive way to maintain vehicle health and avoid costly dealership labor. 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004 Body Styles Covered: All body styles Page Count Total Pages: 2800+ Manual Type Type: Workshop Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, engine control systems, emission control systems, cooling system, fuel system, lubrication system, ignition system, starting system, charging system Transmission: Manual transaxle system, automatic transaxle system, torque converter clutch Drivetrain: Drive shaft, front differential oil seal, rear axle hub, rear axle beam Suspension Steering: Front suspension system, rear suspension system, steering system, front wheel alignment, rear wheel alignment Brakes: Brake system, brake master cylinder, brake booster, brake actuator, parking brake system Electrical: Wiring diagrams, wire harness repair, lighting system, charging system, ignition system, starting system, combination meter, audio & visual system, power window control system, power door lock control system, power mirror control system Body And Chassis: Body repair, interior trim, exterior trim, doors, windows, sunroof system, roof headlining, rear bumper, front bumper, fenders Safety Systems: Supplemental restraint system (SRS), curtain shield air bag assembly, side air bag sensor assembly, front air bag assembly, seat belt warning system Comfort And Convenience: Air conditioning system, heater and air conditioner, windshield wiper system, washer system, cigarette lighter assembly Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for all major systems, symptom-based troubleshooting, fault code interpretation Repair: Detailed step-by-step repair instructions for component removal, overhaul, and installation Diagnostics: Electrical system diagnostics, engine performance diagnostics, transmission diagnostics Wiring: Comprehensive wiring diagrams, wire harness routing, electrical component testing Technical Depth Depth: Complete workshop manual covering everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Print Quality Printability: Fully printable, allowing users to print individual pages or sections as needed. Illustration Quality: High-quality detailed illustrations, drawings, and photos. Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper Type Digital Equivalent: High-resolution digital display optimized for clarity. ⚙️ Engine Specifications Primary Engine Engine Code: 4G69 Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.4 Liters (2378 cc) Performance Horsepower: Approx. 145 hp @ 6000 rpm Torque: Approx. 150 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Capacity: Approx. 7.7 Liters (8.1 US Quarts) Recommended Coolant: Mitsubishi Super Long Life Coolant (or equivalent blue ethylene glycol-based) Lubrication System Oil Capacity: Approx. 4.5 Liters (4.8 US Quarts) with filter change Recommended Oil Viscosity: SAE 5W-30 API SJ or higher 🔧 Transmission Standard Type: 4-speed Automatic Transaxle (F4A51) Optional Type: 5-speed Manual Transaxle Features Automatic Transmission Fluid Capacity: Approx. 7.4 Liters (7.8 US Quarts) for overhaul, 3.5 Liters (3.7 US Quarts) for drain and fill Automatic Transmission Fluid Type: Diamond ATF SP-III (or equivalent) Manual Transmission Fluid Capacity: Approx. 2.5 Liters (2.6 US Quarts) Manual Transmission Fluid Type: Diaqueen GL-4 SAE 75W-85 Hypoid Gear Oil (or equivalent) 📐 Dimensions Exterior Length: Approx. 4545 mm (179.0 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1680 mm (66.1 in) Wheelbase: Approx. 2625 mm (103.3 in) Ground Clearance: Approx. 195 mm (7.7 in) Weights Curb Weight: Approx. 1500-1600 kg (3307-3527 lbs) depending on configuration Gross Vehicle Weight Rating: Approx. 2000-2100 kg (4409-4630 lbs) Cargo Cargo Volume Rear Seats Up: Approx. 0.88 m³ (31.1 cu ft) Cargo Volume Rear Seats Down: Approx. 1.85 m³ (65.3 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 4 Stars (Driver and Passenger - circa 2003 testing) IIHS Side Impact Rating: Good (for vehicles equipped with side airbags) Active Features ABS: Standard Electronic Brakeforce Distribution: Standard (EBD) Traction Control: Optional on some trims Passive Features Airbags Front: Standard (Driver and Passenger) Airbags Side: Optional (Curtain Shield Airbags) Seatbelts: 3-point front and rear seatbelts, pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio systems with subwoofer available. Navigation: Not typically available on these model years. Driver...
Wiring diagrams, wire harness repair, lighting system, charging system, ignition system, starting system, combination meter, audio & visual system, power window control system, power door lock control system, power mirror control system
Body And Chassis:
Body repair, interior trim, exterior trim, doors, windows, sunroof system, roof headlining, rear bumper, front bumper, fenders
Safety Systems:
Supplemental restraint system (SRS), curtain shield air bag assembly, side air bag sensor assembly, front air bag assembly, seat belt warning system
Comfort And Convenience:
Air conditioning system, heater and air conditioner, windshield wiper system, washer system, cigarette lighter assembly
Complete workshop manual covering everything from basic maintenance to full engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Print Quality
Printability:
Fully printable, allowing users to print individual pages or sections as needed.
Illustration Quality:
High-quality detailed illustrations, drawings, and photos.
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type Digital Equivalent:
High-resolution digital display optimized for clarity.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G69
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.4 Liters (2378 cc)
Performance
Horsepower:
Approx. 145 hp @ 6000 rpm
Torque:
Approx. 150 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Capacity:
Approx. 7.7 Liters (8.1 US Quarts)
Recommended Coolant:
Mitsubishi Super Long Life Coolant (or equivalent blue ethylene glycol-based)
Lubrication System
Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change
Recommended Oil Viscosity:
SAE 5W-30 API SJ or higher
🔧 Transmission
Standard
Type:
4-speed Automatic Transaxle (F4A51)
Optional
Type:
5-speed Manual Transaxle
Features
Automatic Transmission Fluid Capacity:
Approx. 7.4 Liters (7.8 US Quarts) for overhaul, 3.5 Liters (3.7 US Quarts) for drain and fill
Approx. 1500-1600 kg (3307-3527 lbs) depending on configuration
Gross Vehicle Weight Rating:
Approx. 2000-2100 kg (4409-4630 lbs)
Cargo
Cargo Volume Rear Seats Up:
Approx. 0.88 m³ (31.1 cu ft)
Cargo Volume Rear Seats Down:
Approx. 1.85 m³ (65.3 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
4 Stars (Driver and Passenger - circa 2003 testing)
IIHS Side Impact Rating:
Good (for vehicles equipped with side airbags)
Active Features
ABS:
Standard
Electronic Brakeforce Distribution:
Standard (EBD)
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Standard (Driver and Passenger)
Airbags Side:
Optional (Curtain Shield Airbags)
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio systems with subwoofer available.
Navigation:
Not typically available on these model years.
Driver Assistance
Cruise Control:
Available on most trims.
Parking Sensors:
Not typically available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement:
Every 60,000 miles (96,000 km) - Iridium type plugs.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Transmission Fluid Change:
Automatic: Every 30,000 miles (48,000 km) or 2 years. Manual: Every 60,000 miles (96,000 km) or 4 years.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid (or equivalent ATF SPIII)
Known Issues
Common Issue 1:
CVT Transmission issues (though the 2003-2004 models primarily used traditional automatics and manuals, some early models might have had limited CVT availability or regional variations. This manual likely covers the more common automatic and manual transmissions for these years.)
Common Issue 2:
Minor oil leaks from valve cover gasket or oil pan.
Common Issue 3:
Check engine light due to faulty oxygen sensors or EVAP system issues.
Common Issue 4:
Wear and tear on suspension components (bushings, ball joints) over time, especially in higher mileage vehicles.
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan
Brand Focus:
Known for reliable and capable vehicles, often with a focus on all-wheel-drive (AWD) systems.
Model Evolution
Model Introduction:
The first generation Outlander (CU) debuted in late 2002 for the 2003 model year, aiming to capture a share of the growing compact SUV market.
Platform Sharing:
Based on the Lancer Cedia platform, it offered a car-like driving experience with SUV practicality.
Production
Manufacturing Location:
Japan
Production Period:
2003-2004 (First Generation)
🏆 Awards & Recognition
Recognitions
Iiihs Top Safety Pick:
The Outlander did not consistently rank as a 'Top Safety Pick' during these years, but received respectable ratings for its class.
Consumer Reports Reliability:
Reliability ratings varied, with some years performing better than others. The manual aids in proactive maintenance to mitigate potential issues.