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Mitsubishi Outlander Workshop Manual 2007

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2007 Nickname Variant: XL Generation Generation: Second Generation (2007-2013) Codes Chassis Code: CW_ series 👋 Introduction Market Position Market Position: Compact SUV, positioned as a practical and versatile family vehicle with available all-wheel drive. Competed with models like the Toyota RAV4, Honda CR-V, and Ford Escape. Competitive Analysis Competitive Analysis: The 2007 Outlander (XL) offered a distinctive styling, a more car-like driving experience compared to some truck-based SUVs, and a unique styling treatment. It aimed to appeal to buyers seeking a blend of SUV practicality and car-like comfort, often featuring a sportier or more aggressive design language than its competitors. Key Features Key Features: Available All-Wheel Drive (AWC), optional third-row seating, diverse engine options including a powerful V6, distinctive 'jet-fighter grille' styling, and a focus on driver engagement for its class. 📋 Manual Details Coverage Areas Coverage Areas: General Information, Maintenance, Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System, ETC Page Count Estimated Page Count: Varies by specific model/engine, estimated 2000+ pages for full coverage Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital Download (RAR Archive containing PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine (mechanical, lubrication, cooling, fuel, emissions, control), Drivetrain (clutch, manual/automatic transmissions, propeller shaft, differentials, axles), Suspension (front/rear), Brakes, Steering, HVAC, Electrical System, Body & Trim, Restraint Systems (Airbag), Fuel & Exhaust Systems Electrical System Coverage: Includes detailed wiring diagrams for all major systems: powertrain, chassis, body, HVAC, audio, lighting, instruments, and more. Troubleshooting guides for electrical faults are also provided. Procedures Included Procedures Included: Maintenance, Service, Diagnosis, Repair, Troubleshooting, Wiring Diagrams, Component Removal/Installation, Specifications, Diagrams Engine Repair Procedures: Engine mechanical repair, cylinder head removal/installation, piston/ring replacement, crankshaft and bearing service, valve train overhaul, timing belt/chain service (if applicable), fuel system component replacement, ignition system diagnosis, emission control system repair. Transmission Repair Procedures: Manual transmission overhaul, clutch replacement, automatic transmission diagnosis and repair (including valve body, torque converter), CVT component inspection and replacement procedures. Brake System Procedures: Brake fluid replacement, caliper and pad replacement, rotor resurfacing/replacement, master cylinder and booster service, ABS component diagnosis and replacement. Suspension Steering Procedures: Strut/shock absorber replacement, control arm service, ball joint replacement, power steering system diagnosis and repair, wheel alignment specifications. Body Trim Procedures: Interior and exterior trim removal/installation, door panel servicing, body panel repair, glass replacement, bumper repair/replacement. Technical Depth Technical Depth: Comprehensive - suitable for dealership technicians, covering all aspects from basic maintenance to advanced diagnostics and repairs. 📊 Manual Specifications File Format File Format: RAR Archive (requires WinRAR or compatible extractor), PDF files Print Quality Print Quality: Digital, high-resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Primary Engine Options: 2.4L 4-Cylinder (4G69), 3.0L V6 (6B31) Performance 4Cyl 2.4L 4-Cylinder (4G69) Horsepower: Approx. 165-170 hp @ 6000 rpm (depending on market/specifications) 2.4L 4-Cylinder (4G69) Torque: Approx. 162 lb-ft @ 4000 rpm (depending on market/specifications) Performance V6 3.0L V6 (6B31) Horsepower: Approx. 220-225 hp @ 6250 rpm 3.0L V6 (6B31) Torque: Approx. 200-205 lb-ft @ 3750 rpm Fuel System Fuel System Type: Multi-Point Fuel Injection (MPI) Engine Codes 4 Cylinder Engine Code: 4G69 V6 Engine Code: 6B31 🔧 Transmission Standard Standard Transmission: Continuously Variable Transmission (CVT) for 2.4L models; 6-speed Sportronic (Automatic) for 3.0L V6 models. Optional Optional Transmission: 5-speed Manual Transmission available on some 2.4L FWD models (less common). Features Transmission Features: CVT includes simulated gear shifts; Sportronic automatic allows manual gear selection via shifter or paddle shifters (on some trims). 📐 Dimensions Exterior Length: Approx. 180.5 inches (4585 mm) Width: Approx. 70.1 inches (1780 mm) Height: Approx. 65.8 inches (1670 mm) Wheelbase: Approx. 105.1 inches (2670 mm) Weights Curb Weight: Approx. 3400-3900 lbs (1542-1769 kg), varies by engine and drivetrain. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (driver and passenger) in 2007 tests. IIHS Top Safety Pick: Yes, awarded Top Safety Pick for its performance in crash tests. Passive Features Passive Safety Features: Front airbags, front-seat side-impact airbags, side-curtain airbags (all rows), active head restraints, three-point seatbelts for all occupants. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control Logic (TCL), Active Stability Control (ASC). 💡 Technology Features Infotainment Infotainment Options: Available Rockford-Fosgate premium audio system, in-dash CD player with MP3 capability, optional navigation system, SiriusXM Satellite Radio readiness. Driver Assistance Driver Assistance Features: Rearview camera (on some trims), cruise control. Limited advanced...
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Mitsubishi Outlander Workshop Manual 2007
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Year:
2007
Nickname Variant:
XL
Generation
Generation:
Second Generation (2007-2013)
Codes
Chassis Code:
CW_ series
👋 Introduction
Market Position
Market Position:
Compact SUV, positioned as a practical and versatile family vehicle with available all-wheel drive. Competed with models like the Toyota RAV4, Honda CR-V, and Ford Escape.
Competitive Analysis
Competitive Analysis:
The 2007 Outlander (XL) offered a distinctive styling, a more car-like driving experience compared to some truck-based SUVs, and a unique styling treatment. It aimed to appeal to buyers seeking a blend of SUV practicality and car-like comfort, often featuring a sportier or more aggressive design language than its competitors.
Key Features
Key Features:
Available All-Wheel Drive (AWC), optional third-row seating, diverse engine options including a powerful V6, distinctive 'jet-fighter grille' styling, and a focus on driver engagement for its class.
📋 Manual Details
Coverage Areas
Coverage Areas:
General Information, Maintenance, Engine Mechanical, Engine Lubrication & Cooling Systems, Engine Fuel & Emission Control System, Accelerator Control, Fuel and Exhaust Systems, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft & Differential Carrier, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Brake System, Steering System, Restraint System, Body and Trim, Heater, Air Conditioner, Electrical System, ETC
Page Count
Estimated Page Count:
Varies by specific model/engine, estimated 2000+ pages for full coverage
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital Download (RAR Archive containing PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (mechanical, lubrication, cooling, fuel, emissions, control), Drivetrain (clutch, manual/automatic transmissions, propeller shaft, differentials, axles), Suspension (front/rear), Brakes, Steering, HVAC, Electrical System, Body & Trim, Restraint Systems (Airbag), Fuel & Exhaust Systems
Electrical System Coverage:
Includes detailed wiring diagrams for all major systems: powertrain, chassis, body, HVAC, audio, lighting, instruments, and more. Troubleshooting guides for electrical faults are also provided.
Procedures Included
Procedures Included:
Maintenance, Service, Diagnosis, Repair, Troubleshooting, Wiring Diagrams, Component Removal/Installation, Specifications, Diagrams
Engine Repair Procedures:
Engine mechanical repair, cylinder head removal/installation, piston/ring replacement, crankshaft and bearing service, valve train overhaul, timing belt/chain service (if applicable), fuel system component replacement, ignition system diagnosis, emission control system repair.
Transmission Repair Procedures:
Manual transmission overhaul, clutch replacement, automatic transmission diagnosis and repair (including valve body, torque converter), CVT component inspection and replacement procedures.
Brake System Procedures:
Brake fluid replacement, caliper and pad replacement, rotor resurfacing/replacement, master cylinder and booster service, ABS component diagnosis and replacement.
Suspension Steering Procedures:
Strut/shock absorber replacement, control arm service, ball joint replacement, power steering system diagnosis and repair, wheel alignment specifications.
Body Trim Procedures:
Interior and exterior trim removal/installation, door panel servicing, body panel repair, glass replacement, bumper repair/replacement.
Technical Depth
Technical Depth:
Comprehensive - suitable for dealership technicians, covering all aspects from basic maintenance to advanced diagnostics and repairs.
📊 Manual Specifications
File Format
File Format:
RAR Archive (requires WinRAR or compatible extractor), PDF files
Print Quality
Print Quality:
Digital, high-resolution for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
2.4L 4-Cylinder (4G69), 3.0L V6 (6B31)
Performance 4Cyl
2.4L 4-Cylinder (4G69) Horsepower:
Approx. 165-170 hp @ 6000 rpm (depending on market/specifications)
2.4L 4-Cylinder (4G69) Torque:
Approx. 162 lb-ft @ 4000 rpm (depending on market/specifications)
Performance V6
3.0L V6 (6B31) Horsepower:
Approx. 220-225 hp @ 6250 rpm
3.0L V6 (6B31) Torque:
Approx. 200-205 lb-ft @ 3750 rpm
Fuel System
Fuel System Type:
Multi-Point Fuel Injection (MPI)
Engine Codes
4 Cylinder Engine Code:
4G69
V6 Engine Code:
6B31
🔧 Transmission
Standard
Standard Transmission:
Continuously Variable Transmission (CVT) for 2.4L models; 6-speed Sportronic (Automatic) for 3.0L V6 models.
Optional
Optional Transmission:
5-speed Manual Transmission available on some 2.4L FWD models (less common).
Features
Transmission Features:
CVT includes simulated gear shifts; Sportronic automatic allows manual gear selection via shifter or paddle shifters (on some trims).
📐 Dimensions
Exterior
Length:
Approx. 180.5 inches (4585 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 65.8 inches (1670 mm)
Wheelbase:
Approx. 105.1 inches (2670 mm)
Weights
Curb Weight:
Approx. 3400-3900 lbs (1542-1769 kg), varies by engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (driver and passenger) in 2007 tests.
IIHS Top Safety Pick:
Yes, awarded Top Safety Pick for its performance in crash tests.
Passive Features
Passive Safety Features:
Front airbags, front-seat side-impact airbags, side-curtain airbags (all rows), active head restraints, three-point seatbelts for all occupants.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control Logic (TCL), Active Stability Control (ASC).
💡 Technology Features
Infotainment
Infotainment Options:
Available Rockford-Fosgate premium audio system, in-dash CD player with MP3 capability, optional navigation system, SiriusXM Satellite Radio readiness.
Driver Assistance
Driver Assistance Features:
Rearview camera (on some trims), cruise control. Limited advanced driver-assistance systems by modern standards.
Connectivity
Connectivity Features:
Auxiliary audio input jack (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months for severe driving conditions, or 7,500 miles (12,000 km) or 6 months for normal driving conditions (refer to manual for specifics).
Air Filter Replacement:
Typically every 15,000-30,000 miles (24,000-48,000 km), or as needed based on inspection.
Spark Plug Replacement:
Iridium-tipped plugs (if equipped) typically 60,000-100,000 miles (96,000-160,000 km). Consult manual for exact type and interval.
Fluid Specifications
Engine Oil Specification:
API SM or ILSAC GF-4 certified, SAE 5W-30 recommended. Check oil cap and manual for specific viscosity. V6 may have slightly different recommendations.
Coolant Type:
Long-life coolant (Ethylene Glycol base), typically a pink or red color for Mitsubishi. Mix 50/50 with distilled water. Check manual for specific product/color designation (e.g., DiaQueen Super Long Life Coolant).
Automatic Transmission Fluid Type:
JWS 3309 or ATF-SP III (for CVT and some earlier automatics). V6 models may use a different specification. Always verify with the manual.
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid Type:
API GL-4 or GL-5 specification, SAE 75W-90 recommended. Check manual for exact viscosity and capacity.
Transfer Case Fluid Type:
Refer to manual; often a specific gear oil or ATF, depending on AWD system design.
Differential Fluid Type:
Refer to manual; typically SAE 75W-90 or SAE 80W-90 gear oil for front and rear differentials (if equipped with specific AWD systems).
Known Issues
Common Issues 2007 Outlander:
CVT belt wear (especially on earlier models or with hard use), catalytic converter issues, minor electrical gremlins, potential for front suspension component wear due to vehicle weight and usage. Some reports of ABS sensor failures. V6 engines generally considered robust but can have oil consumption issues if not maintained properly.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, known for its robust engineering and participation in motorsport, particularly rally racing (e.g., Lancer Evolution), which often influenced their production vehicles' performance and design.
Model Evolution
Model Evolution To 2007:
The 2007 model marked the introduction of the second generation of the Outlander, a significant redesign from the first generation. It adopted a more global platform, shared with Mitsubishi's other models and some Chrysler Group products (like the Dodge Caliber/Jeep Compass/Patriot via DaimlerChrysler's previous ownership stake). This generation emphasized a more refined interior, updated styling, and the introduction of the V6 engine option.
Production
Production Location:
Japan (Mizushima Plant)
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick in 2007.
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