Mitsubishi Pajero 2000-2002 All Service Repair Manual
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The Mitsubishi Pajero, third generation (NM/NP) models produced between 2000 and 2002, is a full-size SUV renowned for its robust engineering and exceptional off-road capabilities. Built on a unibody chassis with an integrated frame, it offers a superior blend of on-road comfort and rugged performance, making it a versatile choice for adventurers and families alike. This generation of Pajero is equipped with sophisticated powertrain options, including V6 gasoline engines (3.0L 6G72 and 3.5L 6G74) and a powerful 3.2L 4M41 Di-D turbo diesel engine, all paired with the advanced Super Select II 4WD system. Its spacious interior, available with five or seven seats, and substantial cargo capacity further enhance its utility, solidifying its reputation for reliability and adventure-ready design. This comprehensive factory service and repair manual provides essential technical information for the Mitsubishi Pajero, covering models from 2000 to 2002. With over 2000 pages of detailed content, it serves as an indispensable resource for owners, mechanics, and technicians. The manual thoroughly details all major systems, including powertrain, chassis, and electrical components, offering step-by-step procedures for scheduled maintenance, diagnostics, troubleshooting, and complete repair or overhaul of engines, transmissions, and more. It includes critical specifications, wiring diagrams, and high-resolution images, enabling efficient and accurate upkeep and repair to ensure the continued optimal performance and longevity of your Pajero. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Model Generation: Third Generation (NM/NP) Model Years Covered: 2000, 2001, 2002 Codes Chassis Codes: V73W, V75W, V78W Engine Codes Primary: 6G72 (3.0L V6), 6G74 (3.5L V6), 4M41 (3.2L Di-D Turbo Diesel) 👋 Introduction Market Position Segment: Full-size SUV / Off-road Vehicle Target Audience: Off-road enthusiasts, families, adventurers, DIY mechanics Competitive Analysis Key Competitors: Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee Key Features Vehicle Off Road Capability: Renowned for its robust Super Select II 4WD system, independent front suspension, and robust chassis, making it highly capable off-road. Reliability: Generally considered reliable, particularly with proper maintenance. Comfort And Utility: Offers comfortable seating for up to seven passengers, ample cargo space, and a refined ride for a vehicle of its class. Key Features Manual Value Proposition: Provides essential technical data for owners and independent repair shops to maintain and repair the vehicle effectively, saving on dealership costs. Professional Quality: Corresponds to factory-level information, offering detailed diagrams, specifications, and step-by-step procedures. 📋 Manual Details Coverage Areas Regions: Global (specific regional variations may exist) Page Count Estimated Page Count: 2000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline & Diesel), Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (4WD Systems, Differentials) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS) Electrical: Electrical System (Wiring Diagrams), Lighting, Instrumentation, Power Accessories, Climate Control, ECU Diagnostics Body And Interior: Body Panels, Doors, Windows, Seats, Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair And Overhaul: Engine Rebuilding, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Fault Code Interpretation Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics) 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows for quick navigation and information retrieval) Printable: Printable pages Print Quality Image Resolution: High-resolution diagrams and images Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 3.0 Liters (2972cc) Engine 1 Type: 6G72 SOHC MPI V6 Gasoline Engine 1 Horsepower: Approx. 177-186 hp Engine 1 Torque: Approx. 180-188 lb-ft Secondary Engine Engine 2 Displacement: 3.5 Liters (3497cc) Engine 2 Type: 6G74 SOHC MPI V6 Gasoline (Some models with MIVEC on later NP models) Engine 2 Horsepower: Approx. 194-215 hp Engine 2 Torque: Approx. 210-225 lb-ft Diesel Engine Engine 3 Displacement: 3.2 Liters (3200cc) Engine 3 Type: 4M41 16-Valve DOHC Intercooled Turbo Diesel (Direct Injection) Engine 3 Horsepower: Approx. 163-165 hp Engine 3 Torque: Approx. 282-285 lb-ft Fuel System Fuel Delivery Gasoline: Electronic Multi-Point Fuel Injection (MPI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) with Turbocharging and Intercooler Engine Management Ignition System: Electronic Ignition (Distributorless Coil-on-Plug on some variants) Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) on diesel variants 🔧 Transmission Standard Transmission 1 Type: 4-speed Automatic (INVECS-II) Optional Transmission 2 Type: 5-speed Manual (on select gasoline models) Features Drivetrain System: Super Select II 4WD System (Full-time 4WD with lockable center differential, low-range gearing, and ability to disengage front axle) Fluid Specifications Automatic Transmission Fluid: MITSU-SPEC ATF-SPII or equivalent (e.g., Dexron III/Mercon compatible) Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (Check manual for specific viscosity) Transfer Case Fluid: API GL-4, SAE 75W-90 Rear Differential Fluid: API GL-5, SAE 80W-90 (Hypoid gear oil) 📐 Dimensions Exterior Length: Approx....
The Mitsubishi Pajero, third generation (NM/NP) models produced between 2000 and 2002, is a full-size SUV renowned for its robust engineering and exceptional off-road capabilities. Built on a unibody chassis with an integrated frame, it offers a superior blend of on-road comfort and rugged performance, making it a versatile choice for adventurers and families alike. This generation of Pajero is equipped with sophisticated powertrain options, including V6 gasoline engines (3.0L 6G72 and 3.5L 6G74) and a powerful 3.2L 4M41 Di-D turbo diesel engine, all paired with the advanced Super Select II 4WD system. Its spacious interior, available with five or seven seats, and substantial cargo capacity further enhance its utility, solidifying its reputation for reliability and adventure-ready design.
This comprehensive factory service and repair manual provides essential technical information for the Mitsubishi Pajero, covering models from 2000 to 2002. With over 2000 pages of detailed content, it serves as an indispensable resource for owners, mechanics, and technicians. The manual thoroughly details all major systems, including powertrain, chassis, and electrical components, offering step-by-step procedures for scheduled maintenance, diagnostics, troubleshooting, and complete repair or overhaul of engines, transmissions, and more. It includes critical specifications, wiring diagrams, and high-resolution images, enabling efficient and accurate upkeep and repair to ensure the continued optimal performance and longevity of your Pajero.
Common Rail Direct Injection (CRDI) with Turbocharging and Intercooler
Engine Management
Ignition System:
Electronic Ignition (Distributorless Coil-on-Plug on some variants)
Emissions Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation) on diesel variants
🔧 Transmission
Standard
Transmission 1 Type:
4-speed Automatic (INVECS-II)
Optional
Transmission 2 Type:
5-speed Manual (on select gasoline models)
Features
Drivetrain System:
Super Select II 4WD System (Full-time 4WD with lockable center differential, low-range gearing, and ability to disengage front axle)
Fluid Specifications
Automatic Transmission Fluid:
MITSU-SPEC ATF-SPII or equivalent (e.g., Dexron III/Mercon compatible)
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (Check manual for specific viscosity)
Transfer Case Fluid:
API GL-4, SAE 75W-90
Rear Differential Fluid:
API GL-5, SAE 80W-90 (Hypoid gear oil)
📐 Dimensions
Exterior
Length:
Approx. 4730-4765 mm (186.2-187.6 in)
Width:
Approx. 1875-1895 mm (73.8-74.6 in)
Height:
Approx. 1845-1865 mm (72.6-73.4 in)
Wheelbase:
Approx. 2780 mm (109.4 in)
Ground Clearance:
Approx. 205-220 mm (8.1-8.7 in)
Interior
Seating Capacity:
5 or 7 seats
Cargo
Cargo Volume:
Varies significantly with seat configuration, typically around 1500-2000 liters with rear seats folded
Weights
Curb Weight:
Approx. 1900-2150 kg (4189-4740 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 2600-2700 kg (5732-5952 lbs)
Towing Capacity:
Varies by region and configuration, typically up to 2500 kg (5500 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year and testing methodology. Early NM generation models had varying results, often with good frontal protection.
Ancap Ratings:
Typically 4-star ratings for models tested in this era.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available on higher trim levels (TCL)
Electronic Stability Control:
Available on later NP models (Active Stability Control - ASC)
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on some models.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants. ISOFIX child seat anchors.
Body Construction:
Reinforced Impact Safety Evolution (RISE) body construction for improved crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo with optional premium sound system and subwoofer.
Navigation:
Optional factory GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Optional rear parking sensors available.
Connectivity
Auxiliary Input:
Limited to basic stereo functionality, no standard USB or Bluetooth audio streaming on base models.
Climate Control
HVAC System:
Manual or automatic climate control with rear seat climate vents.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 6-12 months, depending on driving conditions and oil type.
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Every 20,000 - 30,000 miles or as needed based on inspection.
Fuel Filter Replacement Diesel:
Every 20,000 - 30,000 miles (crucial for diesel engines).
Spark Plug Replacement Gasoline:
Platinum/Iridium plugs typically last 60,000 - 100,000 miles. Check manual for specific type and interval.
Timing Belt Replacement:
On 6G72/6G74 engines, typically every 60,000 - 70,000 miles or 5-6 years. Critical to replace due to interference engine design. (Diesel uses timing chain).
Fluid Specifications
Engine Oil Capacity 3.0L:
Approx. 4.5 liters (4.8 US quarts) with filter
Engine Oil Capacity 3.5L:
Approx. 4.7 liters (5.0 US quarts) with filter
Engine Oil Capacity 3.2L Di-D:
Approx. 7.5 liters (7.9 US quarts) with filter
Engine Oil Viscosity:
5W-30 or 10W-30 recommended (check manual for specific climate/application suitability). Diesel may specify 5W-40 or 15W-40.
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (typically a 50/50 mix of Ethylene Glycol and distilled water)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Issue 1:
Rear differential pinion seal leaks.
Common Issue 2:
Timing belt wear and potential failure on V6 gasoline engines (critical maintenance item).
Common Issue 3:
Transfer case actuator issues or failure (Super Select 4WD system).
Common Issue 4:
Exhaust manifold cracking on V6 gasoline engines.
Common Issue 5:
Water pump leaks or bearing failure.
Common Issue 6:
Glow plug issues or failure on 4M41 diesel engines.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Legacy:
Mitsubishi Motors has a long history of producing durable and capable off-road vehicles, dating back to the original Pajero (1976) and the L200/Triton pickup trucks.
Model Evolution
Pajero Lineage:
The third generation (NM/NP) represented a significant departure from previous body-on-frame designs, adopting a monocoque chassis with integrated frame (unibody construction) for improved ride comfort, handling, and safety.
Nm Vs Np:
The NP Pajero (2003-2006) was an update to the NM, introducing minor styling tweaks, an updated engine (like the 3.8L V6 in some markets), and improved features.
Production
Manufacturing Locations:
Primarily Japan, with assembly also occurring in other countries like Australia.