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Mitsubishi Pajero Pinin 2000-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Model Code: H60/H70 Series Production Years Covered By Manual: 2000, 2001, 2002 Codes Chassis Codes: H61W, H62W, H66W, H67W, H76W, H77W 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY mechanics, independent repair shops, vehicle owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Vitara Key Features Vehicle Strengths: Compact size, efficient engines, capable (for its class) off-road ability, distinctive styling Manual Value Proposition: Provides the essential technical data and procedures required for competent maintenance and repair of the Pajero Pinin. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals) Delivery Method: Digital Download 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, cooling system, fuel system, exhaust system, lubrication system Drivetrain: Transmission (manual & automatic), transfer case, drive shafts, differentials Suspension And Steering: Front suspension, rear suspension, steering system components, power steering Brakes: Front brakes, rear brakes, parking brake, ABS system (if equipped) Electrical System: Battery, charging system, starting system, lighting, ignition system, ECU Body And Chassis: Body panels, doors, glass, interior trim, chassis components, underbody protection HVAC: Heating, ventilation, and air conditioning system components and diagnosis Safety Systems: Airbags, seatbelts, and associated sensors and control modules Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics Repair Procedures: Component removal, installation, adjustment, and rebuilding procedures Overhaul Procedures: Detailed steps for engine, transmission, and differential rebuilds Electrical Troubleshooting: Wiring diagrams, component testing, circuit diagnosis Technical Depth Diagnostic Tools: Reference to required special tools and diagnostic equipment Torque Specifications: Comprehensive torque values for all fasteners Clearances And Tolerances: Specifications for engine component clearances, bearing play, etc. Wiring Diagrams: Detailed electrical schematics for various systems Rebuild Instructions: Step-by-step guides for major component rebuilds 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF Printability: Printable pages for workshop use Print Quality Image Resolution: Varies, but typically sufficient for diagrams and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G93 (1.8L), 4G94 (2.0L) Engine Type: Inline-4, DOHC, 16-valve Displacement 1.8L: 1834 cc (112.0 cu in) Displacement 2.0L: 1997 cc (121.9 cu in) Performance Horsepower 1.8L: Approx. 118-124 hp (depending on market/tune) Torque 1.8L: Approx. 160-170 Nm (118-125 lb-ft) Horsepower 2.0L: Approx. 126-134 hp (depending on market/tune) Torque 2.0L: Approx. 174-185 Nm (128-136 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emissions Control: Catalytic converter, evaporative emission control system 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (INVECS-II) Features Drive Layout: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) Transfer Case: Viscous coupling AWD system (optional) 📐 Dimensions Exterior Length: Approx. 4,035-4,065 mm (158.9-160.0 in) Width: Approx. 1,780-1,785 mm (70.1-70.3 in) Height: Approx. 1,650-1,740 mm (65.0-68.5 in) Wheelbase: Approx. 2,500 mm (98.4 in) Weights Curb Weight Min: Approx. 1,250 kg (2,756 lbs) Curb Weight Max: Approx. 1,400 kg (3,086 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and specific test (e.g., Euro NCAP data may be available) Active Features ABS: Available on some models E Bd: Electronic Brakeforce Distribution (often paired with ABS) Passive Features Airbags: Driver and front passenger airbags standard on most models Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with CD player (optional cassette), basic speaker setup. Climate Control: Manual climate control with fan speed and temperature adjustment. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Aux Input: Generally not present in factory units of this era; aftermarket solutions common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, refer to manual for exact recommendation. Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed. Spark Plug Replacement: Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (standard vs. iridium/platinum). Fluid Specifications Engine Oil Type: API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature). Engine Oil Capacity: Approx. 4.0-4.5 liters (4.2-4.8 US quarts) with filter. Coolant Type: Ethylene glycol based antifreeze, typically Mitsubishi DiaQueen Super Long Life Coolant (or equivalent). Transmission Fluid Type Manual: API GL-4, SAE 75W-85 or 75W-90 gear oil. Transmission Fluid Type Automatic: Mitsubishi DiaQueen SP-III ATF or equivalent. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Complaints: Potential for minor electrical gremlins, wear on suspension components, catalytic converter issues in high-mileage vehicles. Maintenance Tips: Regularly check and clean the Mass Airflow (MAF) sensor for optimal engine performance. Inspect exhaust hangers and...
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Mitsubishi Pajero Pinin 2000-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Model Code:
H60/H70 Series
Production Years Covered By Manual:
2000, 2001, 2002
Codes
Chassis Codes:
H61W, H62W, H66W, H67W, H76W, H77W
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
DIY mechanics, independent repair shops, vehicle owners seeking in-depth repair knowledge
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Suzuki Vitara
Key Features
Vehicle Strengths:
Compact size, efficient engines, capable (for its class) off-road ability, distinctive styling
Manual Value Proposition:
Provides the essential technical data and procedures required for competent maintenance and repair of the Pajero Pinin.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
Estimated 1000+ pages (typical for comprehensive workshop manuals)
Delivery Method:
Digital Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine overhaul, cooling system, fuel system, exhaust system, lubrication system
Drivetrain:
Transmission (manual & automatic), transfer case, drive shafts, differentials
Suspension And Steering:
Front suspension, rear suspension, steering system components, power steering
Brakes:
Front brakes, rear brakes, parking brake, ABS system (if equipped)
Electrical System:
Battery, charging system, starting system, lighting, ignition system, ECU
Body And Chassis:
Body panels, doors, glass, interior trim, chassis components, underbody protection
HVAC:
Heating, ventilation, and air conditioning system components and diagnosis
Safety Systems:
Airbags, seatbelts, and associated sensors and control modules
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics
Repair Procedures:
Component removal, installation, adjustment, and rebuilding procedures
Overhaul Procedures:
Detailed steps for engine, transmission, and differential rebuilds
Electrical Troubleshooting:
Wiring diagrams, component testing, circuit diagnosis
Technical Depth
Diagnostic Tools:
Reference to required special tools and diagnostic equipment
Torque Specifications:
Comprehensive torque values for all fasteners
Clearances And Tolerances:
Specifications for engine component clearances, bearing play, etc.
Wiring Diagrams:
Detailed electrical schematics for various systems
Rebuild Instructions:
Step-by-step guides for major component rebuilds
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
Varies, but typically sufficient for diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G93 (1.8L), 4G94 (2.0L)
Engine Type:
Inline-4, DOHC, 16-valve
Displacement 1.8L:
1834 cc (112.0 cu in)
Displacement 2.0L:
1997 cc (121.9 cu in)
Performance
Horsepower 1.8L:
Approx. 118-124 hp (depending on market/tune)
Torque 1.8L:
Approx. 160-170 Nm (118-125 lb-ft)
Horsepower 2.0L:
Approx. 126-134 hp (depending on market/tune)
Torque 2.0L:
Approx. 174-185 Nm (128-136 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emissions Control:
Catalytic converter, evaporative emission control system
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II)
Features
Drive Layout:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)
Transfer Case:
Viscous coupling AWD system (optional)
📐 Dimensions
Exterior
Length:
Approx. 4,035-4,065 mm (158.9-160.0 in)
Width:
Approx. 1,780-1,785 mm (70.1-70.3 in)
Height:
Approx. 1,650-1,740 mm (65.0-68.5 in)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight Min:
Approx. 1,250 kg (2,756 lbs)
Curb Weight Max:
Approx. 1,400 kg (3,086 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and specific test (e.g., Euro NCAP data may be available)
Active Features
ABS:
Available on some models
E Bd:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard on most models
Seat Belts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player (optional cassette), basic speaker setup.
Climate Control:
Manual climate control with fan speed and temperature adjustment.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Aux Input:
Generally not present in factory units of this era; aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, refer to manual for exact recommendation.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed.
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) depending on spark plug type (standard vs. iridium/platinum).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Capacity:
Approx. 4.0-4.5 liters (4.2-4.8 US quarts) with filter.
Coolant Type:
Ethylene glycol based antifreeze, typically Mitsubishi DiaQueen Super Long Life Coolant (or equivalent).
Transmission Fluid Type Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil.
Transmission Fluid Type Automatic:
Mitsubishi DiaQueen SP-III ATF or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Complaints:
Potential for minor electrical gremlins, wear on suspension components, catalytic converter issues in high-mileage vehicles.
Maintenance Tips:
Regularly check and clean the Mass Airflow (MAF) sensor for optimal engine performance. Inspect exhaust hangers and mounting points for corrosion.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Lineage:
Continues Mitsubishi's long history in off-road and SUV vehicles, building on the Pajero (Montero) legacy.
Model Evolution
Concept Origins:
Developed as a smaller, more urban-friendly alternative to the larger Pajero, often built on a shared platform with Hyundai and Volvo.
Pajero Pinin Variants:
Available as a 3-door and 5-door model.
Production
Manufacturing Locations:
Primarily Japan and also produced in other countries through joint ventures/licensing (e.g., NedCar in Netherlands for European markets).
🏆 Awards & Recognition
Recognitions
Notable Awards:
While not typically a major award winner, it was recognized for its compact SUV practicality and value in its segment.
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