The Mitsubishi Pajero Sport, specifically the K90 Series first generation, represents a robust and capable mid-size SUV or sport utility truck produced for the 1999 to 2002 model years. Built upon the proven platform of the pickup, this vehicle is renowned for its durable body-on-frame construction, excellent off-road capability facilitated by the Super Select II 4WD system, and reliable powertrain options including a 3.0L V6 gasoline engine and a 2.8L turbocharged diesel. The Pajero Sport was designed to offer a compelling blend of utility, comfort, and rugged performance, making it a versatile choice for a wide range of applications, from daily driving to demanding off-road adventures, and it competed effectively against other prominent SUVs of its era. This comprehensive workshop service repair manual provides detailed guidance for the maintenance and repair of your Mitsubishi Pajero Sport. Covering all global markets where the vehicle was sold during the 1999-2002 production years, this extensive manual, estimated at over 1500 pages, delves into every major system. You will find in-depth information on powertrain components including the V6 and diesel engines, manual and automatic transmissions, and the 4WD system. Additionally, the manual thoroughly addresses chassis systems such as suspension and brakes, electrical systems, and bodywork. Included are essential procedures for routine maintenance, detailed repair instructions, diagnostic troubleshooting guides, and critical technical specifications, ensuring owners and technicians have the resources needed to keep this capable vehicle in optimal condition. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport Generation Code: K90 Series (First Generation) Covered Years: 1999, 2000, 2001, 2002 Codes Chassis Code: K90 series 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck (based on Triton/L200 platform) Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, enthusiast communities. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee (XJ/WJ), Isuzu Trooper Unique Selling Proposition: Robust chassis, reliable powertrain options, excellent off-road capability (especially with Super Select II 4WD), proven durability. Key Features Body Styles: 2-door (sport coupe utility) and 4-door (SUV) Drivetrain Options: Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) with Super Select II system Off Road Focus: Body-on-frame construction, high ground clearance, low-range gearing, available locking differentials (depending on trim/market). 📋 Manual Details Coverage Areas Market: Global (primarily North America, Australia, Europe, Asia) Regions Covered: All regions where this model was sold within the specified years Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Scope: Comprehensive repair and maintenance guidance Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L V6 SOHC, 2.8L Diesel I4), Transmission (Manual & Automatic), Drivetrain (4WD System - Super Select II) Chassis: Suspension (Independent Front, Multi-link Rear), Steering, Brakes (Front Disc/Rear Drum or Disc), Wheels & Tires Electrical: Engine Control Module (ECM), Powertrain Control Module (PCM), Ignition System, Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Mirrors) Body: Exterior Body Panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior Trim, Seats, HVAC Ducting Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt tensioning, brake pad replacement, tire rotation Repair: Engine component overhaul, transmission rebuild, suspension repair, brake system overhaul, steering system repair, electrical component replacement, body panel repair Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs), electrical circuit testing, engine performance analysis Specifications: Torque specifications, fluid capacities, clearances, tolerances, wiring diagrams, diagnostic data Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable, enabling quick access to information. Print Quality Printability: Designed for printing specific sections or the entire manual for workshop use. Binding Type Binding For Printed: N/A (Digital format, but if printed, would typically be comb-bound or perfect-bound) Paper Type Paper Type For Printed: N/A (Digital format, but professional manuals often use heavy-duty paper resistant to shop fluids) ⚙️ Engine Specifications Primary Engine Engine 1 Code: 6G72 Engine 1 Type: 3.0L (2972cc) V6 SOHC 12-valve Engine 1 Power Hp: Approx. 173-180 hp (varies by market and tuning) Engine 1 Torque Lb Ft: Approx. 180-188 lb-ft (varies by market and tuning) Engine 1 Bore Stroke: 86.0 mm x 86.0 mm Engine 1 Compression Ratio: 8.9:1 Secondary Engine Engine 2 Code: 4D56 Engine 2 Type: 2.8L (2835cc) Inline-4 SOHC Turbocharged Diesel Engine 2 Power Hp: Approx. 125-132 hp (varies by market and tuning) Engine 2 Torque Lb Ft: Approx. 200-205 lb-ft (varies by market and tuning) Performance Acceleration 0 60 Mph: Approx. 9.5 - 11.5 seconds (V6 gasoline) Fuel System Fuel Type: Unleaded Gasoline (V6), Diesel (4D56) Injection System: Electronic Fuel Injection (EFI) for V6, Direct Injection (DI) for Diesel 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed...