2009 Mitsubishi Pajero Sport (Montero Sport) Workshop Repair Service Manual (MUT-III)-375MB
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport / Montero Sport Year: 2009 Codes Chassis Code: KG2W / KH2W (depending on market and drivetrain) Engine Codes: 6G72 (3.0L V6), 4D56 (2.5L Diesel) 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Vehicle Key Selling Points: Robust construction, off-road capability, reliable powertrains, practical interior. Competitive Analysis Competitors: Toyota Fortuner, Ford Everest, Nissan X-Trail (in some markets), Chevrolet Trailblazer. Key Features Platform Basis: Based on the Pajero/Montero platform, sharing DNA with the iconic off-road vehicle. Body Style: Body-on-frame SUV, emphasizing durability and towing capacity. 📋 Manual Details Coverage Areas General Coverage: Complete Service and Repair Model Variants Covered: All 2009 Pajero Sport/Montero Sport models Page Count Estimated Page Count: Varies by specific digital format, but typically equivalent to a substantial printed manual. Manual Type Type: Workshop Repair Service Manual Language Language: English (assumed based on common international versions of this manual) Format Format: Digital (likely PDF, provided as a 375MB file) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (if applicable). Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, differentials, driveshafts, axles. Chassis Suspension: Front suspension, rear suspension, steering system, braking system (including ABS and stability control if equipped). Electrical Electronics: Wiring diagrams, charging system, starting system, lighting, instrument cluster, power windows, mirrors, wipers, horn, audio system, immobilizer, airbag system. Body Interior: Body construction, exterior trim, interior trim, seats, HVAC system, doors, hood, tailgate, bumpers. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections, lubrication. Diagnostics Troubleshooting: System-specific diagnostic procedures, symptom-based troubleshooting, error code interpretation, diagnostic tool usage (MUT-III specific information might be inferred). Repair Overhaul: Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems. Specifications Data: Torque specifications, clearances, fluid capacities, electrical values, and other critical data for repairs. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic trees and repair sequences. 📊 Manual Specifications File Format Format: Digital (PDF/similar, 375MB) Print Quality Print Quality Recommendation: High-resolution, suitable for clear printing of diagrams and text. Binding Type Binding Type For Printed: N/A (digital product) Paper Type Paper Type For Printed: N/A (digital product) ⚙️ Engine Specifications Primary Engine Engine Displacement Petrol: 3.0 Liter (2,972 cc) Engine Type Petrol: V6 SOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control) or non-MIVEC depending on variant. Engine Code Petrol: 6G72 Engine Displacement Diesel: 2.5 Liter (2,477 cc) Engine Type Diesel: Inline-4 SOHC Turbocharged Intercooled Diesel (DI-D) Engine Code Diesel: 4D56 Performance Horsepower Petrol Approx: 170-178 hp @ 5000-5500 rpm (depending on variant) Torque Petrol Approx: 245-255 Nm @ 4000-4500 rpm (depending on variant) Horsepower Diesel Approx: 134-176 hp @ 4000 rpm (depending on variant, turbocharger type) Torque Diesel Approx: 314-350 Nm @ 1750-2500 rpm (depending on variant) Fuel System Fuel Delivery Petrol: Electronic Fuel Injection (EFI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDI) with Turbocharging and Intercooling Fuel Type: Unleaded Petrol (for 6G72), Diesel (for 4D56) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (INVECS-II) Features Drivetrain Options: 4WD (Super Select II or Easy Select 4WD) Transfer Case Type: Two-speed transfer case with locking center differential (Super Select II) Fluid Specifications Automatic Transmission Fluid: DIAQueen ATF-SPII (or equivalent DEXRON III) Manual Transmission Fluid: API GL-4 SAE 75W-90 (or recommended Mitsubishi specification) Transfer Case Fluid: API GL-4 SAE 75W-90 (or recommended Mitsubishi specification) Differential Fluid: API GL-5 SAE 80W-90 (or recommended Mitsubishi specification) 📐 Dimensions Exterior Length: Approx. 4,510 - 4,700 mm (depending on configuration) Width: Approx. 1,775 - 1,815 mm Height: Approx. 1,800 - 1,840 mm Wheelbase: Approx. 2,725 mm Weights Curb Weight Approx: 1,800 - 2,000 kg (depending on engine and drivetrain) Gross Vehicle Weight Rating Approx: 2,450 - 2,600 kg Cargo Cargo Volume: Varies significantly with seating configuration, often around 450-600 liters behind the second row. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and specific test, typically received good ratings for its class at the time, especially in frontal and side impacts. Active Features Active Safety Systems: ABS with EBD (Electronic Brakeforce Distribution), Brake Assist (BA), Active Stability and Traction Control (ASTC) often standard or optional. Passive Features Passive Safety Features: Front airbags, side airbags (optional), pretensioner seatbelts, reinforced body structure. 💡 Technology Features Infotainment Infotainment System: Basic audio system with CD player and radio. Higher trims might offer an aftermarket-style navigation or multimedia unit. Driver Assistance Driver Assistance Features: Primarily limited to ABS, EBD, and potentially parking sensors. Advanced driver-assistance systems were not common for this era. Connectivity Connectivity Options: Auxiliary input for audio devices. Bluetooth connectivity was rare for factory fitment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and...
System-specific diagnostic procedures, symptom-based troubleshooting, error code interpretation, diagnostic tool usage (MUT-III specific information might be inferred).
Repair Overhaul:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems.
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical values, and other critical data for repairs.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic trees and repair sequences.
📊 Manual Specifications
File Format
Format:
Digital (PDF/similar, 375MB)
Print Quality
Print Quality Recommendation:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type For Printed:
N/A (digital product)
Paper Type
Paper Type For Printed:
N/A (digital product)
⚙️ Engine Specifications
Primary Engine
Engine Displacement Petrol:
3.0 Liter (2,972 cc)
Engine Type Petrol:
V6 SOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control) or non-MIVEC depending on variant.
Bushings and ball joints can wear over time, especially with off-road use.
Transmission Issues:
Automatic transmission can sometimes exhibit harsh shifting or delayed engagement if fluid is neglected.
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mitsubishi has a long history of producing rugged, off-road capable vehicles dating back to the original Pajero/Montero.
Model Evolution
Second Generation:
The 2009 model represents the second generation of the Pajero Sport/Montero Sport, introduced in 2008, based on the Triton/L200 pickup platform.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, but also in other Mitsubishi plants globally depending on the market.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
While the Pajero Sport itself may not have specific widespread awards, the Pajero lineage is highly regarded for its off-road prowess, often winning off-road challenges and reviews.
Ratings
Reliability Ratings:
Generally considered reliable, particularly the diesel variants, with proper maintenance. Varies by specific component and market.
Certifications
Manufacturing Standards:
Built to Mitsubishi's global manufacturing standards.