🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport / Montero Sport Model Variant: SUV Codes Chassis Codes: K90 Series Generation Codes: First Generation (1996-2008) 👋 Introduction Market Position Market Segment: Compact/Mid-size SUV, Body-on-frame construction Competitive Analysis Key Competitors: Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, Nissan Pathfinder, Isuzu Rodeo Key Features Vehicle Platform: Shared platform with Mitsubishi Pajero (Gen 2.5) and L200/Triton pickup trucks. Body Styles: Typically offered as a 2-door or 4-door SUV. Drivetrain Options: Rear-Wheel Drive (RWD) and Four-Wheel Drive (4WD) available. 📋 Manual Details Coverage Model Years Covered: 1999, 2000, 2001, 2002 Coverage Areas Regions Covered: Global (with potential regional variations noted) Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: Digital (likely PDF, printable) 📖 Manual Coverage Systems Systems Covered: Engine, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System (Wiring Diagrams included), HVAC, Body & Chassis, Interior Components, Diagnostic Procedures, Troubleshooting. Procedures Procedures Included: Routine Maintenance, Tune-ups, Component Removal & Installation, Major Overhauls, Troubleshooting Guides, Diagnostic Flowcharts, Electrical System Diagnosis, Torque Specifications, Lubrication Procedures, Specifications & Measurements, Repair Procedures. Technical Depth Technical Depth: Comprehensive from basic maintenance to in-depth mechanical and electrical repairs, including factory diagnostic procedures and specifications for professional and advanced DIY use. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for printing individual sections or the entire manual. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code Common: 6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC/DOHC V6) Engine Type: V6 SOHC/DOHC Gasoline Performance Horsepower 3.0L: Approx. 175-185 hp @ 5500-6000 rpm Torque 3.0L: Approx. 180-188 lb-ft @ 4500-5000 rpm Horsepower 3.5L: Approx. 195-200 hp @ 5000-5500 rpm (SOHC), 235 hp @ 6000 rpm (DOHC) Torque 3.5L: Approx. 205-210 lb-ft @ 3500-4000 rpm (SOHC), 235 lb-ft @ 4500 rpm (DOHC) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline (Octane rating as per owner's manual/label) 🔧 Transmission Standard Transmission Type Common: 4-Speed Automatic Optional Transmission Type Optional: 5-Speed Manual Features Transfer Case Type: Part-time 4WD system (Super Select available on some trims/markets) Gear Ratios: Specific gear ratios are detailed within the manual for both transmission types. Transmission Fluid Spec Auto: Mitsubishi DiaQueen ATF-SP II M or equivalent. Transmission Fluid Capacity Auto: Approx. 7.5 - 8.5 Liters (Dry Fill) Transmission Fluid Spec Manual: API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. 📐 Dimensions Exterior Length Approx: 4500-4600 mm (depending on configuration) Width Approx: 1775-1800 mm Height Approx: 1750-1800 mm Wheelbase Approx: 2725 mm Ground Clearance Approx: 200-215 mm Weights Curb Weight Approx: 1800-2000 kg Gross Vehicle Weight Rating Approx: 2400-2500 kg Towing Capacity Approx: Up to 2500 kg (braked trailer, check local regulations) 🛡️ Safety Features Ratings Crash Test Availability: Limited official data for this specific generation in some regions. Owners advised to consult professional resources for safety assessment. Active Features ABS: Available on higher trims/later models Traction Control: Less common on early models, potentially available on select trims. Passive Features Airbags: Driver and Passenger airbags standard on most models within this range. Seatbelts: Three-point seatbelts with pretensioners (front seats). 💡 Technology Features Infotainment Audio System: Factory radio/cassette player or CD player, often with 4-6 speakers. Upgrades are common. Driver Assistance Cruise Control: Available on most models. Power Features: Power windows, power door locks, power mirrors. Connectivity Auxiliary Ports: Not standard; aftermarket solutions are common for AUX or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used. Refer to manual for specific intervals. Timing Belt Replacement: Critical: 6G72/6G74 engines use a timing belt. Replacement interval is typically 90,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SJ or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity based on climate). Engine Oil Capacity: Approx. 4.5 - 5.0 Liters (with filter) for V6 engines. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with deionized water. Check manual for Mitsubishi specified coolant. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Timing Belt Wear: As mentioned, critical for engine health. Regular inspection and timely replacement is paramount. Valve Stem Seals: Can degrade over time, leading to oil consumption and blue smoke on startup, especially in higher mileage examples. Rear Main Seal Leaks: Can develop leaks, often requiring transmission removal for replacement. Transfer Case Actuator: Issues with the electronic or vacuum-actuated 4WD system can arise; manual inspection and testing are crucial. Exhaust Manifold Cracks: Can occur due to thermal cycling, leading to exhaust leaks and ticking...