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Mitsubishi Shogun Sport 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Shogun Sport Year: 2004 Codes Platform: K90 Series 👋 Introduction Market Position Positioning: Comprehensive factory service information for owners and professional mechanics. Competitive Analysis Value Proposition: Inexpensive source for repair and service information, saving on professional labor costs. Key Features Feature Highlight: Detailed step-by-step instructions with extensive visual aids. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Scope: All Styles Covered Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Electrical System: Included Wiring Diagrams: Included Suspension: Included Steering: Included Cooling System: Included Fuel Injection: Included Fuel System: Included Emission System: Included HVAC System: Included (Heater/Air Conditioner) Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Procedures Included General Maintenance: Included Troubleshooting: Included Periodic Lubrication: Included Technical Depth Depth: Complete Disassembly and Reassembly Procedures User Base: Do-it-yourselfer and Experienced Mechanic Illustrations Visual Guidance: Hundreds of Photos and Illustrations Instructions Format: Step-by-step Numbered Instructions Detail Level: Detailed Substeps Information Enhancements Critical Information Pinpointing: Notes, Cautions, and Warnings Illustration Matching: Bold Figure Numbers Part Identification: Enlarged Inset Illustrations Navigation: Numbered Table of Contents 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable in Entirety or Selected Pages Restriction: No Restrictions Binding Type Delivery Method: Digital Download Paper Type Media Type: Digital PDF (Burnable to CD-ROM) Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: V6 Gasoline (Likely 6G72 3.0L SOHC or 6G74 3.5L SOHC/DOHC depending on specific market variant, common for this generation) Performance Typical Horsepower Range: Approx. 175-200 HP (for 3.0L), 200-240 HP (for 3.5L) Typical Torque Range: Approx. 245-260 Nm (for 3.0L), 300-330 Nm (for 3.5L) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type: Likely 4-speed Automatic (4G64-based or INVECS-II) Optional Transmission Type: Likely 5-speed Manual (Optional on some trims) Features Drive System: Super Select 4WD-II (part-time 4WD with full-time 4WD and locking center differential modes) 📐 Dimensions Exterior Body Styles Covered: Likely 3-door and 5-door SUV variants Weights Curb Weight Range: Approx. 1800-2000 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Data: Refer to manual for specific market crash test results and structural integrity guidance. Active Features ABS: Standard on most models Passive Features Airbags: Front airbags standard, side airbags may be optional on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player, potentially with cassette. Higher trims might offer premium sound systems. Driver Assistance Cruise Control: Likely standard on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 6 months (refer to manual for specific engine and oil type). Timing Belt Replacement: Varies by engine, often around 90,000-100,000 km for gasoline engines. Crucial to follow manual. Fluid Specifications Engine Oil Specification: API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity usually 10W-30 or 10W-40 (refer to manual for precise recommendation). Transmission Fluid Type: ATF SP-II, SP-II M, SP-III for automatics; Manual transmission fluid (MTF) GL-4 or GL-5 for manuals. Coolant Specification: Mitsubishi Diaqueen Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based). Known Issues Common Complaint: Potential for rear differential pinion seal leaks, occasional issues with ABS sensors, and cooling system component aging (hoses, thermostat). Maintenance Priority: Regularly inspect and replace spark plugs, ignition coils, and fuel filters for optimal performance. 📚 Vehicle History Brand Heritage Brand Focus: Mitsubishi is known for robust SUVs and off-road capability. Model Evolution Generation: This manual covers the second generation (2000-2006) of the Shogun Sport/Montero Sport. Production Manufacturing Location: Primarily produced in Japan and Thailand. 🏆 Awards & Recognition Recognitions Category: Valued for its off-road prowess and ruggedness in its segment.
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Sku: 70491
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Mitsubishi Shogun Sport 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Shogun Sport
Year:
2004
Codes
Platform:
K90 Series
👋 Introduction
Market Position
Positioning:
Comprehensive factory service information for owners and professional mechanics.
Competitive Analysis
Value Proposition:
Inexpensive source for repair and service information, saving on professional labor costs.
Key Features
Feature Highlight:
Detailed step-by-step instructions with extensive visual aids.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Scope:
All Styles Covered
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Electrical System:
Included
Wiring Diagrams:
Included
Suspension:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection:
Included
Fuel System:
Included
Emission System:
Included
HVAC System:
Included (Heater/Air Conditioner)
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Procedures Included
General Maintenance:
Included
Troubleshooting:
Included
Periodic Lubrication:
Included
Technical Depth
Depth:
Complete Disassembly and Reassembly Procedures
User Base:
Do-it-yourselfer and Experienced Mechanic
Illustrations
Visual Guidance:
Hundreds of Photos and Illustrations
Instructions
Format:
Step-by-step Numbered Instructions
Detail Level:
Detailed Substeps
Information Enhancements
Critical Information Pinpointing:
Notes, Cautions, and Warnings
Illustration Matching:
Bold Figure Numbers
Part Identification:
Enlarged Inset Illustrations
Navigation:
Numbered Table of Contents
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable in Entirety or Selected Pages
Restriction:
No Restrictions
Binding Type
Delivery Method:
Digital Download
Paper Type
Media Type:
Digital PDF (Burnable to CD-ROM)
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
V6 Gasoline (Likely 6G72 3.0L SOHC or 6G74 3.5L SOHC/DOHC depending on specific market variant, common for this generation)
Performance
Typical Horsepower Range:
Approx. 175-200 HP (for 3.0L), 200-240 HP (for 3.5L)
Typical Torque Range:
Approx. 245-260 Nm (for 3.0L), 300-330 Nm (for 3.5L)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Transmission Type:
Likely 4-speed Automatic (4G64-based or INVECS-II)
Optional
Transmission Type:
Likely 5-speed Manual (Optional on some trims)
Features
Drive System:
Super Select 4WD-II (part-time 4WD with full-time 4WD and locking center differential modes)
📐 Dimensions
Exterior
Body Styles Covered:
Likely 3-door and 5-door SUV variants
Weights
Curb Weight Range:
Approx. 1800-2000 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to manual for specific market crash test results and structural integrity guidance.
Active Features
ABS:
Standard on most models
Passive Features
Airbags:
Front airbags standard, side airbags may be optional on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player, potentially with cassette. Higher trims might offer premium sound systems.
Driver Assistance
Cruise Control:
Likely standard on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 6 months (refer to manual for specific engine and oil type).
Timing Belt Replacement:
Varies by engine, often around 90,000-100,000 km for gasoline engines. Crucial to follow manual.
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity usually 10W-30 or 10W-40 (refer to manual for precise recommendation).
Transmission Fluid Type:
ATF SP-II, SP-II M, SP-III for automatics; Manual transmission fluid (MTF) GL-4 or GL-5 for manuals.
Coolant Specification:
Mitsubishi Diaqueen Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based).
Known Issues
Common Complaint:
Potential for rear differential pinion seal leaks, occasional issues with ABS sensors, and cooling system component aging (hoses, thermostat).
Maintenance Priority:
Regularly inspect and replace spark plugs, ignition coils, and fuel filters for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for robust SUVs and off-road capability.
Model Evolution
Generation:
This manual covers the second generation (2000-2006) of the Shogun Sport/Montero Sport.
Production
Manufacturing Location:
Primarily produced in Japan and Thailand.
🏆 Awards & Recognition
Recognitions
Category:
Valued for its off-road prowess and ruggedness in its segment.
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