Mitsubishi Space Runner-Wagon 1999 Service Repair Manual Pdf

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Runner Year: 1999 Chassis Code: N11W / N21W (approximate, depending on specific market and drivetrain) Market Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan 👋 Introduction Market Position Segment: Compact MPV, competing with vehicles like the Honda Odyssey (first generation), Toyota Previa, and Mazda MPV of the era. Competitive Analysis Niche: Offered a versatile and practical interior in a relatively compact footprint, appealing to families and individuals needing flexible cargo and passenger space. Key Features Body Style: Wagon/MPV with sliding rear doors (often on one side only) for easy access, flexible seating configurations. Powertrain Options: Typically front-wheel drive or optional all-wheel drive (Super Select 4WD-i). 📋 Manual Details Coverage Applicable Models: Mitsubishi Space Runner-Wagon (1999) Language: English Format File Format: PDF Delivery Delivery Method: Downloadable (.rar/.zip archive) Functionality Printable: Yes Software Requirements: ZIP compression/decompression software (e.g., 7-Zip, WinRAR), PDF reader (e.g., Adobe Acrobat Reader) 📖 Manual Coverage Systems Engine Mechanical: Complete overhaul, component inspection, timing belt replacement, piston/ring service, cylinder head service. Engine Lubrication: Oil pump, oil filter, oil pan, lubrication passages, oil cooler (if equipped). Engine Cooling: Radiator, water pump, thermostat, coolant passages, fan operation, system pressure testing. Engine Control: ECU diagnostics, sensor identification and testing (e.g., TPS, MAP, ECT, Crankshaft Position Sensor), ignition system, emissions control. Fuel System: Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP). Exhaust System: Exhaust manifold, catalytic converter, muffler, pipe routing, O2 sensor diagnosis. Accelerator Control: Throttle body, accelerator cable/linkage, cruise control integration. Clutch: Clutch disc, pressure plate, release bearing, slave cylinder, master cylinder, hydraulic lines, adjustment. Manual Transmission: Gearbox overhaul, clutch release mechanism, internal component replacement, gear selection linkage, fluid specifications. Automatic Transmission: Torque converter, planetary gear sets, hydraulic control system, valve body, solenoids, ATF specifications, diagnostic procedures. Propeller Shaft: U-joints, center bearing, balancing, removal and installation. Rear Final Drive: Differential overhaul, axle shafts, seals, bearings, fluid specifications. Front Axle: CV joints, drive shafts, wheel bearings, hub assembly, removal and installation. Rear Axle: Solid axle or independent suspension components depending on drivetrain (e.g., multi-link, trailing arm), wheel bearings, seals. Front Suspension: MacPherson struts, control arms, ball joints, sway bar, bushings, alignment specifications. Rear Suspension: Independent suspension (likely), shock absorbers, springs, trailing arms, control arms, bushings, alignment specifications. Brake System: Front discs, rear drums/discs, calipers, brake pads, brake fluid, bleeding procedures, master cylinder, ABS components (if equipped). Parking Brake: Cable operation, drum shoe adjustment, handbrake lever mechanism. Brake Control: ABS module, wheel speed sensors, hydraulic modulator unit, control system diagnostics. Steering Control: Power steering system (pump, rack, hoses), steering column, wheel alignment. Seat Belts: Pretensioner systems, buckle mechanisms, webbing inspection and replacement. Srs: Airbag module diagnostics, sensor location, deployment triggers, clock spring replacement, passenger airbag systems. Body Lock Security: Door locks, ignition lock, central locking system, keyless entry (if equipped), alarm system. Glasses Window Mirrors: Power windows, manual windows, window regulators, seals, mirror adjustment mechanisms, defogger system. Exterior Interior: Bumpers, fenders, doors, hood, tailgate, interior trim panels, dashboard removal, console components. Instrument Panel: Gauge cluster, warning lights, switches, indicators, illumination systems, diagnostic port location. Seats: Seat adjustment mechanisms, seat covers, seat rail removal, headrests. Automatic Air Conditioner: AC system components (compressor, condenser, evaporator), refrigerant handling, system diagnosis, climate control module. Starting Charging: Starter motor, alternator, battery, ignition switch, wiring diagrams. Lighting System: Headlights, taillights, interior lighting, fog lights, bulb types, wiring, fuse locations. Driver Information: Trip computer, fuel economy display, warning chime systems. Wiper Washer Horn: Wiper motor, wiper arms, washer pump, fluid reservoir, horn operation. Body Control System: BCM (Body Control Module) functions, power accessories control, interior lighting logic. Lan System: On-board communication network (if applicable, e.g., CAN bus for certain modules), diagnostic communication protocols. Audio Visual Navigation Telephone: Radio, CD player, speaker wiring, antenna systems, navigation unit (if equipped), Bluetooth connectivity (if equipped). Auto Cruise Control: System operation, speed sensors, actuator control, switch functions. Power Supply Ground Circuit Elements: Detailed wiring diagrams, fuse box layouts, relay functions, ground point identification, circuit protection. Procedures Maintenance: Oil changes, filter replacements, fluid level checks, spark plug replacement, belt tensioning, general inspections. Diagnostics: Troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, component testing. Repair: Step-by-step instructions for component removal, disassembly, inspection, assembly, and installation. Technical Specifications: Torque specifications for all fasteners, fluid capacities, wear limits, pressure readings, electrical resistance values. Technical Depth Scope: Comprehensive, covering from basic scheduled maintenance to major overhauls and complex system diagnostics. 📊 Manual Specifications File Attributes File Type: Compressed Archive (RAR/ZIP) PDF Quality: Assumed to be high-quality, scanned or digitally generated for clarity and readability. Searchable Text: Likely, if digitally generated. Scanned PDFs may require OCR for full searchability. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: 4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC) Performance Displacement...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Runner

Year:

Chassis Code:

N11W / N21W (approximate, depending on specific market and drivetrain)

Market Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

👋 Introduction

Market Position

Segment:

Compact MPV, competing with vehicles like the Honda Odyssey (first generation), Toyota Previa, and Mazda MPV of the era.

Competitive Analysis

Niche:

Offered a versatile and practical interior in a relatively compact footprint, appealing to families and individuals needing flexible cargo and passenger space.

Key Features

Body Style:

Wagon/MPV with sliding rear doors (often on one side only) for easy access, flexible seating configurations.

Powertrain Options:

Typically front-wheel drive or optional all-wheel drive (Super Select 4WD-i).

📋 Manual Details

Coverage

Applicable Models:

Mitsubishi Space Runner-Wagon (1999)

Language:

English

Format

File Format:

Delivery

Delivery Method:

Downloadable (.rar/.zip archive)

Functionality

Printable:

Software Requirements:

ZIP compression/decompression software (e.g., 7-Zip, WinRAR), PDF reader (e.g., Adobe Acrobat Reader)

📖 Manual Coverage

Systems

Engine Mechanical:

Complete overhaul, component inspection, timing belt replacement, piston/ring service, cylinder head service.

Engine Lubrication:

Oil pump, oil filter, oil pan, lubrication passages, oil cooler (if equipped).

Engine Cooling:

Radiator, water pump, thermostat, coolant passages, fan operation, system pressure testing.

Engine Control:

ECU diagnostics, sensor identification and testing (e.g., TPS, MAP, ECT, Crankshaft Position Sensor), ignition system, emissions control.

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator, evaporative emission control (EVAP).

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipe routing, O2 sensor diagnosis.

Accelerator Control:

Throttle body, accelerator cable/linkage, cruise control integration.

Clutch:

Clutch disc, pressure plate, release bearing, slave cylinder, master cylinder, hydraulic lines, adjustment.

Manual Transmission:

Gearbox overhaul, clutch release mechanism, internal component replacement, gear selection linkage, fluid specifications.

Automatic Transmission:

Torque converter, planetary gear sets, hydraulic control system, valve body, solenoids, ATF specifications, diagnostic procedures.

Propeller Shaft:

U-joints, center bearing, balancing, removal and installation.

Rear Final Drive:

Differential overhaul, axle shafts, seals, bearings, fluid specifications.

Front Axle:

CV joints, drive shafts, wheel bearings, hub assembly, removal and installation.

Rear Axle:

Solid axle or independent suspension components depending on drivetrain (e.g., multi-link, trailing arm), wheel bearings, seals.

Front Suspension:

MacPherson struts, control arms, ball joints, sway bar, bushings, alignment specifications.

Rear Suspension:

Independent suspension (likely), shock absorbers, springs, trailing arms, control arms, bushings, alignment specifications.

Brake System:

Front discs, rear drums/discs, calipers, brake pads, brake fluid, bleeding procedures, master cylinder, ABS components (if equipped).

Parking Brake:

Cable operation, drum shoe adjustment, handbrake lever mechanism.

Brake Control:

ABS module, wheel speed sensors, hydraulic modulator unit, control system diagnostics.

Steering Control:

Power steering system (pump, rack, hoses), steering column, wheel alignment.

Seat Belts:

Pretensioner systems, buckle mechanisms, webbing inspection and replacement.

Airbag module diagnostics, sensor location, deployment triggers, clock spring replacement, passenger airbag systems.

Body Lock Security:

Door locks, ignition lock, central locking system, keyless entry (if equipped), alarm system.

Glasses Window Mirrors:

Power windows, manual windows, window regulators, seals, mirror adjustment mechanisms, defogger system.

Exterior Interior:

Bumpers, fenders, doors, hood, tailgate, interior trim panels, dashboard removal, console components.

Instrument Panel:

Gauge cluster, warning lights, switches, indicators, illumination systems, diagnostic port location.

Seats:

Seat adjustment mechanisms, seat covers, seat rail removal, headrests.

Automatic Air Conditioner:

AC system components (compressor, condenser, evaporator), refrigerant handling, system diagnosis, climate control module.

Starting Charging:

Starter motor, alternator, battery, ignition switch, wiring diagrams.

Lighting System:

Headlights, taillights, interior lighting, fog lights, bulb types, wiring, fuse locations.

Driver Information:

Trip computer, fuel economy display, warning chime systems.

Wiper Washer Horn:

Wiper motor, wiper arms, washer pump, fluid reservoir, horn operation.

Body Control System:

BCM (Body Control Module) functions, power accessories control, interior lighting logic.

Lan System:

On-board communication network (if applicable, e.g., CAN bus for certain modules), diagnostic communication protocols.

Audio Visual Navigation Telephone:

Radio, CD player, speaker wiring, antenna systems, navigation unit (if equipped), Bluetooth connectivity (if equipped).

Auto Cruise Control:

System operation, speed sensors, actuator control, switch functions.

Power Supply Ground Circuit Elements:

Detailed wiring diagrams, fuse box layouts, relay functions, ground point identification, circuit protection.

Procedures

Maintenance:

Oil changes, filter replacements, fluid level checks, spark plug replacement, belt tensioning, general inspections.

Diagnostics:

Troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, component testing.

Repair:

Step-by-step instructions for component removal, disassembly, inspection, assembly, and installation.

Technical Specifications:

Torque specifications for all fasteners, fluid capacities, wear limits, pressure readings, electrical resistance values.

Technical Depth

Scope:

Comprehensive, covering from basic scheduled maintenance to major overhauls and complex system diagnostics.

📊 Manual Specifications

File Attributes

File Type:

Compressed Archive (RAR/ZIP)

PDF Quality:

Assumed to be high-quality, scanned or digitally generated for clarity and readability.

Searchable Text:

Likely, if digitally generated. Scanned PDFs may require OCR for full searchability.

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC)

Performance

Displacement Range:

1997cc to 2351cc (approximate, depending on specific engine)

Horsepower Range:

Approximately 120-145 hp (for 2.0L/2.4L SOHC engines)

Torque Range:

Approximately 170-200 Nm (for 2.0L/2.4L SOHC engines)

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (INVECS-II system common)

Features

AWD System:

Optional Super Select 4WD-i with various modes (2H, 4H, 4HLC, 4LLC) if equipped with AWD.

📐 Dimensions

Exterior

Length:

Approx. 4385 mm

Width:

Approx. 1720 mm

Height:

Approx. 1670 mm

Weights

Curb Weight Range:

Approx. 1350-1500 kg (depending on engine and drivetrain)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited public data available for this specific model/year from major agencies like NHTSA/Euro NCAP. Typically featured basic safety structures of the era.

Active Features

Optional Anti-lock Braking System (ABS) likely available on higher trims or as an option.

Passive Features

Airbags:

Driver and passenger airbags were standard or optional depending on market and trim level.

Seat Belts:

Three-point seat belts for all occupants, possibly with pretensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player, optional CD player. Basic speaker configurations (e.g., 4-speaker system).

Driver Assistance

Cruise Control:

Optional Auto Cruise Control system available on certain trims.

Connectivity

Network Protocols:

Limited by modern standards. May include basic multiplex communication for certain systems (e.g., engine and transmission).

🔧 Maintenance

Service Intervals

Engine Oil:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace approximately every 60,000 miles (96,000 km), depending on plug type (e.g., platinum or iridium).

Timing Belt:

Crucial for 4G6x engines. Replace every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years, or as specified by the manual to prevent catastrophic engine damage.

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 10W-40 recommended for most conditions. Consult manual for specific temperature ranges.

Coolant:

Ethylene Glycol based, typically a 50/50 mix with distilled water. Use Mitsubishispecific coolant or equivalent.

Automatic Transmission Fluid:

Mitsubishi Genuine ATF SP-II M or equivalent. Never use Dexron/Mercon unless explicitly stated as compatible by Mitsubishi.

Brake Fluid:

DOT 3 or DOT 4. Use fresh, sealed fluid.

Power Steering Fluid:

Mitsubishi Genuine Power Steering Fluid or Dexron III ATF.

Known Issues

Timing Belt Failure:

Critical to replace per schedule as it's an interference engine; failure can cause piston-to-valve contact.

Automatic Transmission Slipping:

Can occur with age and fluid degradation. Regular fluid and filter changes are important.

Suspension Component Wear:

Bushings, ball joints, and tie rod ends can wear over time, leading to steering looseness and noise.

Power Window Regulators:

Can fail, requiring replacement of the regulator mechanism.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation, a Japanese automotive manufacturer known for its diverse vehicle offerings, including SUVs, trucks, and passenger cars.

Model Evolution

Generation:

This manual covers the first generation of the Mitsubishi Space Runner (also known as the Mitsubishi Chariot Grandis in some markets, though that often refers to a later, larger model, or the Mitsubishi RVR/Space Wagon in other markets).

Production

Manufacturing Period:

The first generation Space Runner was produced from 1991 to 2003, with the 1999 model year falling within this broad range. Facelifts and updates occurred during its production run.

🏆 Awards & Recognition

Recognitions

Historical Context:

Mitsubishi vehicles of this era were generally known for their robust engineering and value for money, though not typically recipients of major 'Car of the Year' awards in the way some competitors were.

Ratings

Reliability:

Variable, but generally considered average to good for its time. Proper maintenance as outlined in this manual is key to longevity.