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Mitsubishi Space Star 1998-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Generation: First Generation Model Years Covered: 1998-2003 Platform: Mitsubishi Space Wagon (Second Generation) platform derived, but distinct. 👋 Introduction Market Position Market Position: Compact MPV (Multi-Purpose Vehicle), positioned as a versatile and practical family vehicle. Competitive Analysis Competitive Analysis: Competed against other compact MPVs and versatile hatchbacks of its era, such as the Ford Focus C-Max, Renault Scénic, and Opel/Vauxhall Zafira, offering a balance of practicality, maneuverability, and affordability. Key Features Key Features: Spacious interior for its class, flexible seating arrangements, good visibility, and a focus on family utility. Manual Value Proposition Manual Value Proposition: Provides DIY enthusiasts and professional mechanics with the exact, dealership-level information required for accurate and efficient maintenance and repair, leading to cost savings and extended vehicle lifespan. 📋 Manual Details Coverage Areas Coverage Areas: All models and all repairs A-Z, specific to Mitsubishi Space Star 1998-2003. Page Count Page Count: Not specified, but described as comprehensive and complete. Manual Type Manual Type: Official Full Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain, Suspension, Steering, Brakes, Electrical System (charging, starting, lighting, instrumentation, power accessories), HVAC, Body (interior, exterior, trim), Chassis, Diagnostic Procedures, Troubleshooting, Wiring Schematics. Procedures Included Procedures Included: Maintenance, routine servicing, diagnostics, troubleshooting, component replacement, adjustments, repairs, disassembly, assembly, rebuilds, wiring diagrams interpretation, technical specifications. Technical Depth Technical Depth: Complete, factory-level detail. Suitable for novice to professional mechanics. Includes step-by-step instructions, diagrams, illustrations, and technical data used by dealership technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full printable, allowing users to print specific pages or diagrams at enlarged sizes. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital PDF) Usability Usability: Searchable text within PDF, zoom in/out functionality for images and diagrams, printable pages for workshop use. ⚙️ Engine Specifications Primary Engine Primary Engine 1: 1.3L (1332cc) 4G13 SOHC Inline-4 Engine Details 1: Approx. 75 PS (74 hp; 55 kW) @ 5500 rpm, 115 Nm (85 lb-ft) @ 3000 rpm (figures may vary slightly by region and specific tuning). Primary Engine 2: 1.6L (1597cc) 4G92 SOHC Inline-4 Engine Details 2: Approx. 90 PS (89 hp; 66 kW) @ 5500 rpm, 133 Nm (98 lb-ft) @ 3500 rpm (figures may vary slightly by region and specific tuning). Primary Engine 3: 1.8L (1834cc) 4G93 SOHC Inline-4 Engine Details 3: Approx. 103 PS (102 hp; 76 kW) @ 5500 rpm, 160 Nm (118 lb-ft) @ 3000 rpm (figures may vary slightly by region and specific tuning). Primary Engine 4: 1.9L (1835cc) F8CV Diesel Inline-4 Engine Details 4: Approx. 60 PS (59 hp; 44 kW) @ 4000 rpm, 113 Nm (83 lb-ft) @ 2000 rpm (primarily for European markets). Performance Fuel Type: Unleaded Petrol (Gasoline) and Diesel (for diesel variants). Fuel System Fuel System: Electronic Fuel Injection (EFI) for petrol engines. Indirect injection for diesel engines. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Features: Front-wheel drive (FWD) is standard on all models. 📐 Dimensions Exterior Length: Approx. 4,050 mm (159.4 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,550 mm (61.0 in) Interior Seating Capacity: 5 passengers Cargo Cargo Volume: Varies based on rear seat configuration, typically around 370-450 liters with seats up. Weights Curb Weight: Approx. 1100 - 1250 kg (2425 - 2756 lb), depending on engine and specifications. 🛡️ Safety Features Ratings Safety Ratings: Euro NCAP testing for models sold in Europe indicated moderate safety performance for its class at the time of release. Specific ratings may vary by test year and equipment. Active Features Active Features: Anti-lock Braking System (ABS) available on some trims, Electronic Brake-force Distribution (EBD) on certain models. Passive Features Passive Features: Front airbags for driver and passenger, side airbags optional on some trims, reinforced body structure, seatbelt pretensioners. 💡 Technology Features Infotainment Infotainment Features: Basic infotainment systems of the era, typically featuring an AM/FM radio with cassette player or CD player. Optional premium sound systems might have been available on higher trims. Analog gauges and climate controls. Driver Assistance Driver Assistance Features: Limited driver assistance features by modern standards. ABS and EBD were the primary electronic aids available on certain models. Connectivity Connectivity Features: No advanced connectivity features like Bluetooth or USB were standard. Manual covers basic wiring for optional accessory installations. 🔧 Maintenance Service Intervals Service Intervals General: Oil changes typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months. Major services including spark plug replacement, timing belt inspection/replacement (crucial for 4G9x engines), and fluid flushes at intervals around 60,000-100,000 km (37,000-62,000 miles). Fluid Specifications Engine Oil Specification: API SJ or higher, SAE 5W-30 or 5W-40 (check specific engine manual for precise viscosity and API...
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Mitsubishi Space Star 1998-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Generation:
First Generation
Model Years Covered:
1998-2003
Platform:
Mitsubishi Space Wagon (Second Generation) platform derived, but distinct.
👋 Introduction
Market Position
Market Position:
Compact MPV (Multi-Purpose Vehicle), positioned as a versatile and practical family vehicle.
Competitive Analysis
Competitive Analysis:
Competed against other compact MPVs and versatile hatchbacks of its era, such as the Ford Focus C-Max, Renault Scénic, and Opel/Vauxhall Zafira, offering a balance of practicality, maneuverability, and affordability.
Key Features
Key Features:
Spacious interior for its class, flexible seating arrangements, good visibility, and a focus on family utility.
Manual Value Proposition
Manual Value Proposition:
Provides DIY enthusiasts and professional mechanics with the exact, dealership-level information required for accurate and efficient maintenance and repair, leading to cost savings and extended vehicle lifespan.
📋 Manual Details
Coverage Areas
Coverage Areas:
All models and all repairs A-Z, specific to Mitsubishi Space Star 1998-2003.
Page Count
Page Count:
Not specified, but described as comprehensive and complete.
Manual Type
Manual Type:
Official Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual, automatic), Drivetrain, Suspension, Steering, Brakes, Electrical System (charging, starting, lighting, instrumentation, power accessories), HVAC, Body (interior, exterior, trim), Chassis, Diagnostic Procedures, Troubleshooting, Wiring Schematics.
Procedures Included
Procedures Included:
Maintenance, routine servicing, diagnostics, troubleshooting, component replacement, adjustments, repairs, disassembly, assembly, rebuilds, wiring diagrams interpretation, technical specifications.
Technical Depth
Technical Depth:
Complete, factory-level detail. Suitable for novice to professional mechanics. Includes step-by-step instructions, diagrams, illustrations, and technical data used by dealership technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full printable, allowing users to print specific pages or diagrams at enlarged sizes.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Usability
Usability:
Searchable text within PDF, zoom in/out functionality for images and diagrams, printable pages for workshop use.
⚙️ Engine Specifications
Primary Engine
Primary Engine 1:
1.3L (1332cc) 4G13 SOHC Inline-4
Engine Details 1:
Approx. 75 PS (74 hp; 55 kW) @ 5500 rpm, 115 Nm (85 lb-ft) @ 3000 rpm (figures may vary slightly by region and specific tuning).
Primary Engine 2:
1.6L (1597cc) 4G92 SOHC Inline-4
Engine Details 2:
Approx. 90 PS (89 hp; 66 kW) @ 5500 rpm, 133 Nm (98 lb-ft) @ 3500 rpm (figures may vary slightly by region and specific tuning).
Primary Engine 3:
1.8L (1834cc) 4G93 SOHC Inline-4
Engine Details 3:
Approx. 103 PS (102 hp; 76 kW) @ 5500 rpm, 160 Nm (118 lb-ft) @ 3000 rpm (figures may vary slightly by region and specific tuning).
Primary Engine 4:
1.9L (1835cc) F8CV Diesel Inline-4
Engine Details 4:
Approx. 60 PS (59 hp; 44 kW) @ 4000 rpm, 113 Nm (83 lb-ft) @ 2000 rpm (primarily for European markets).
Performance
Fuel Type:
Unleaded Petrol (Gasoline) and Diesel (for diesel variants).
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) for petrol engines. Indirect injection for diesel engines.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Features:
Front-wheel drive (FWD) is standard on all models.
📐 Dimensions
Exterior
Length:
Approx. 4,050 mm (159.4 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,550 mm (61.0 in)
Interior
Seating Capacity:
5 passengers
Cargo
Cargo Volume:
Varies based on rear seat configuration, typically around 370-450 liters with seats up.
Weights
Curb Weight:
Approx. 1100 - 1250 kg (2425 - 2756 lb), depending on engine and specifications.
🛡️ Safety Features
Ratings
Safety Ratings:
Euro NCAP testing for models sold in Europe indicated moderate safety performance for its class at the time of release. Specific ratings may vary by test year and equipment.
Active Features
Active Features:
Anti-lock Braking System (ABS) available on some trims, Electronic Brake-force Distribution (EBD) on certain models.
Passive Features
Passive Features:
Front airbags for driver and passenger, side airbags optional on some trims, reinforced body structure, seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment Features:
Basic infotainment systems of the era, typically featuring an AM/FM radio with cassette player or CD player. Optional premium sound systems might have been available on higher trims. Analog gauges and climate controls.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features by modern standards. ABS and EBD were the primary electronic aids available on certain models.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB were standard. Manual covers basic wiring for optional accessory installations.
🔧 Maintenance
Service Intervals
Service Intervals General:
Oil changes typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months. Major services including spark plug replacement, timing belt inspection/replacement (crucial for 4G9x engines), and fluid flushes at intervals around 60,000-100,000 km (37,000-62,000 miles).
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 5W-30 or 5W-40 (check specific engine manual for precise viscosity and API rating, depending on climate).
Coolant Specification:
Ethylene Glycol-based antifreeze/coolant, typically a pink or red long-life formulation. Capacity approx. 6-7 liters.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-80 gear oil. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity approx. 6-7 liters for a drain and fill.
Brake Fluid Specification:
DOT 3 or DOT 4. Capacity approx. 0.5-1.0 liter.
Known Issues
Known Issues:
Timing belt failure (especially on 4G9x engines if not replaced on schedule), rear suspension component wear (bushes, shock absorbers), occasional electrical gremlins, rust formation on common areas (wheel arches, sills), clutch wear on manual transmissions, potential for catalytic converter issues.
Filter Part Numbers
Oil Filter Part Number Example:
Fram PH7317, Wix 51515, Mahle OC265 (Note: Part numbers vary by manufacturer; this manual provides precise OEM and equivalent numbers).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history in vehicle production and motorsport.
Model Evolution
Model Evolution:
The Space Star (also known as the Mitsubishi Mirage Dingo in Japan and Mitsubishi Carisma Space Star in some European markets) was Mitsubishi's entry into the compact MPV segment, designed for practicality and versatility. It shared some components and its design philosophy with other Mitsubishi models of the era.
Production
Production Locations:
Primarily manufactured in the Netherlands (NedCar plant) for European markets, and in Japan for the Japanese domestic market. Production spanned from 1998 to 2003, followed by a redesign.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards for the Space Star are not prominently documented, it was generally well-received in its segment for practicality and value in the European market.
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