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Mitsubishi Triton L200 2007 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton L200 Generation: Fourth Generation (KB4T/KC4W) Production Years Covered: 2007, 2008, 2009 Codes Chassis Codes: KB4T (4x4 Double Cab), KC4W (4x2 Double Cab) are common, but other variations may exist for different cab types and configurations. 👋 Introduction Market Position Market Position: The Mitsubishi Triton L200 (also known as Mitsubishi Strada in some markets) is a popular mid-size pickup truck renowned for its durability, capability, and value. This manual serves a critical role for owners and professional mechanics maintaining and repairing these robust vehicles. Competitive Analysis Competitive Analysis: Competitors during this era included the Toyota Hilux, Ford Ranger, Nissan Navara, and Isuzu D-Max. The Triton L200's strength often lay in its comfortable ride for a pickup, robust drivetrain, and excellent off-road capability. Key Features Key Features: Comprehensive coverage of mechanical and electrical systems, detailed diagnostic flowcharts, specific torque values, exploded diagrams, and maintenance schedules crucial for maintaining peak performance and longevity. Utility Utility For Owner: Empowers owners to understand complex systems, perform routine maintenance, identify potential problems, and communicate effectively with professional mechanics. Utility For Mechanic Utility For Mechanic: Provides the authoritative data needed by professional technicians for accurate diagnostics, efficient repairs, and adherence to factory specifications. Target Audience Target Audience: Professional automotive repair technicians, dealership workshops, independent repair shops, and knowledgeable vehicle owners/enthusiasts. 📋 Manual Details Coverage Coverage Areas: Global (focus on common configurations for the specified years) Page Count Page Count: Estimated 2500+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) Delivery Method Delivery Method: Instant Download, eliminating shipping costs and waiting times. 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Lubrication, Engine Cooling, Fuel System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle, Front Suspension, Rear Suspension, Front Axle, Wheels & Tires, Brake System, Steering System, Electrical System, HVAC, Body, Accelerator Control System, Rear Final Drive Procedures Included Procedures Included: Maintenance, Diagnostics, Repair, Overhaul, Troubleshooting, Component Removal/Installation, Adjustments, Specifications Technical Depth Technical Depth: Comprehensive, professional-level detail including step-by-step instructions, diagrams, torque specifications, electrical schematics, and diagnostic procedures for mechanics and experienced DIY enthusiasts. Electrical System Electrical System Coverage: Comprehensive wiring diagrams for all circuits, fuse and relay locations, starter motor, alternator, battery system, lighting (headlights, taillights, interior), ignition system, fuel injection system, power windows, central locking, and any available accessories. Brake System Brake System Coverage: Front and rear brake component identification, disc/drum specifications, brake pad/shoe replacement, caliper and wheel cylinder overhaul, brake fluid specifications and bleeding procedures, ABS system diagnostics and component testing. Suspension Steering Suspension Steering Coverage: Front independent suspension (e.g., double wishbone) and rear leaf spring suspension components, shock absorbers, coil springs, ball joints, tie rod ends, steering gearbox/rack and pinion, power steering pump and lines. Includes alignment specifications and troubleshooting. Body Body Coverage: Body panel removal and installation, door mechanisms, tailgate operation, interior trim, glass replacement, sealing, and basic structural repair guidance. Diagnostic Procedures Diagnostic Procedures Included: Troubleshooting charts based on symptoms, component testing procedures, electrical diagnostic flowcharts, and guidance on using diagnostic scan tools (OBD-II for this era). Hvac System HVAC System Coverage: Air conditioning system components (compressor, condenser, evaporator, receiver/drier), refrigerant types and quantities, charging procedures, heater core, blower motor, HVAC controls, and troubleshooting for climate control issues. Troubleshooting Troubleshooting Approach: Systematic approach using symptom-based diagnostics, flowcharts, and component checks to pinpoint and resolve issues efficiently. Accelerator Control Accelerator Control Coverage: Details on throttle cable operation (mechanical) or electronic throttle control (if applicable, though less common on base models of this era) and related sensors/actuators. Exhaust System Exhaust System Coverage: Components include exhaust manifold, catalytic converter, muffler, and exhaust pipes. Procedures for inspection, repair, and replacement of these components. Rear Final Drive Rear Final Drive Coverage: Includes inspection, maintenance, and overhaul procedures for the rear differential, including fluid type and capacity, and backlash specifications. Clutch System Clutch System Coverage: Detailed procedures for clutch disc, pressure plate, and release bearing replacement, clutch pedal adjustment, hydraulic clutch system service (master and slave cylinders), and flywheel inspection. 📊 Manual Specifications File Format File Format: Digital (e.g., PDF) with potential for searchable text and high-resolution diagrams. Print Quality Print Quality: Designed for clear digital viewing and printing of diagrams and text. High resolution ensures readability of fine details. Binding Type Binding Type: N/A (Digital Download - no physical binding) Paper Type Paper Type: N/A (Digital Download - no physical paper) Searchability Searchability Feature: Likely includes bookmark navigation and text-searchable functionality within the PDF for quick access to specific topics. Compatibility Operating System Compatibility: Windows XP, Vista, 7; macOS; Linux. Content Type Content Type: Includes text descriptions, exploded view diagrams, troubleshooting flowcharts, electrical schematics, and specification tables. ⚙️ Engine Specifications...
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Mitsubishi Triton L200 2007 2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Triton L200
Generation:
Fourth Generation (KB4T/KC4W)
Production Years Covered:
2007, 2008, 2009
Codes
Chassis Codes:
KB4T (4x4 Double Cab), KC4W (4x2 Double Cab) are common, but other variations may exist for different cab types and configurations.
👋 Introduction
Market Position
Market Position:
The Mitsubishi Triton L200 (also known as Mitsubishi Strada in some markets) is a popular mid-size pickup truck renowned for its durability, capability, and value. This manual serves a critical role for owners and professional mechanics maintaining and repairing these robust vehicles.
Competitive Analysis
Competitive Analysis:
Competitors during this era included the Toyota Hilux, Ford Ranger, Nissan Navara, and Isuzu D-Max. The Triton L200's strength often lay in its comfortable ride for a pickup, robust drivetrain, and excellent off-road capability.
Key Features
Key Features:
Comprehensive coverage of mechanical and electrical systems, detailed diagnostic flowcharts, specific torque values, exploded diagrams, and maintenance schedules crucial for maintaining peak performance and longevity.
Utility
Utility For Owner:
Empowers owners to understand complex systems, perform routine maintenance, identify potential problems, and communicate effectively with professional mechanics.
Utility For Mechanic
Utility For Mechanic:
Provides the authoritative data needed by professional technicians for accurate diagnostics, efficient repairs, and adherence to factory specifications.
Target Audience
Target Audience:
Professional automotive repair technicians, dealership workshops, independent repair shops, and knowledgeable vehicle owners/enthusiasts.
📋 Manual Details
Coverage
Coverage Areas:
Global (focus on common configurations for the specified years)
Page Count
Page Count:
Estimated 2500+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar e-book format)
Delivery Method
Delivery Method:
Instant Download, eliminating shipping costs and waiting times.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Lubrication, Engine Cooling, Fuel System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle, Front Suspension, Rear Suspension, Front Axle, Wheels & Tires, Brake System, Steering System, Electrical System, HVAC, Body, Accelerator Control System, Rear Final Drive
Procedures Included
Procedures Included:
Maintenance, Diagnostics, Repair, Overhaul, Troubleshooting, Component Removal/Installation, Adjustments, Specifications
Technical Depth
Technical Depth:
Comprehensive, professional-level detail including step-by-step instructions, diagrams, torque specifications, electrical schematics, and diagnostic procedures for mechanics and experienced DIY enthusiasts.
Electrical System
Electrical System Coverage:
Comprehensive wiring diagrams for all circuits, fuse and relay locations, starter motor, alternator, battery system, lighting (headlights, taillights, interior), ignition system, fuel injection system, power windows, central locking, and any available accessories.
Brake System
Brake System Coverage:
Front and rear brake component identification, disc/drum specifications, brake pad/shoe replacement, caliper and wheel cylinder overhaul, brake fluid specifications and bleeding procedures, ABS system diagnostics and component testing.
Suspension Steering
Suspension Steering Coverage:
Front independent suspension (e.g., double wishbone) and rear leaf spring suspension components, shock absorbers, coil springs, ball joints, tie rod ends, steering gearbox/rack and pinion, power steering pump and lines. Includes alignment specifications and troubleshooting.
Body
Body Coverage:
Body panel removal and installation, door mechanisms, tailgate operation, interior trim, glass replacement, sealing, and basic structural repair guidance.
Diagnostic Procedures
Diagnostic Procedures Included:
Troubleshooting charts based on symptoms, component testing procedures, electrical diagnostic flowcharts, and guidance on using diagnostic scan tools (OBD-II for this era).
Hvac System
HVAC System Coverage:
Air conditioning system components (compressor, condenser, evaporator, receiver/drier), refrigerant types and quantities, charging procedures, heater core, blower motor, HVAC controls, and troubleshooting for climate control issues.
Troubleshooting
Troubleshooting Approach:
Systematic approach using symptom-based diagnostics, flowcharts, and component checks to pinpoint and resolve issues efficiently.
Accelerator Control
Accelerator Control Coverage:
Details on throttle cable operation (mechanical) or electronic throttle control (if applicable, though less common on base models of this era) and related sensors/actuators.
Exhaust System
Exhaust System Coverage:
Components include exhaust manifold, catalytic converter, muffler, and exhaust pipes. Procedures for inspection, repair, and replacement of these components.
Rear Final Drive
Rear Final Drive Coverage:
Includes inspection, maintenance, and overhaul procedures for the rear differential, including fluid type and capacity, and backlash specifications.
Clutch System
Clutch System Coverage:
Detailed procedures for clutch disc, pressure plate, and release bearing replacement, clutch pedal adjustment, hydraulic clutch system service (master and slave cylinders), and flywheel inspection.
📊 Manual Specifications
File Format
File Format:
Digital (e.g., PDF) with potential for searchable text and high-resolution diagrams.
Print Quality
Print Quality:
Designed for clear digital viewing and printing of diagrams and text. High resolution ensures readability of fine details.
Binding Type
Binding Type:
N/A (Digital Download - no physical binding)
Paper Type
Paper Type:
N/A (Digital Download - no physical paper)
Searchability
Searchability Feature:
Likely includes bookmark navigation and text-searchable functionality within the PDF for quick access to specific topics.
Compatibility
Operating System Compatibility:
Windows XP, Vista, 7; macOS; Linux.
Content Type
Content Type:
Includes text descriptions, exploded view diagrams, troubleshooting flowcharts, electrical schematics, and specification tables.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4D56 2.5L I4 SOHC Turbocharged Diesel. Other engine options might be present depending on regional specifications, but this is the most common for the L200/Triton globally.
Performance
Horsepower Torque:
Typical output for the 4D56 in this generation is around 136 PS (134 hp) and 314 Nm (231 lb-ft) of torque, though variations exist.
Fuel System
Fuel System Type:
Common Rail Direct Injection (CRDI) turbocharged diesel with intercooler.
Engine Codes
Engine Codes Covered:
Primarily 4D56. The manual would likely also cover variants or related engines if fitted to specific markets.
Engine Mechanical
Engine Mechanical Coverage:
Detailed information on cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system components (oil pump, oil cooler), and cooling system (water pump, radiator, thermostat).
Torque Specifications
Torque Specifications Coverage:
Detailed torque values for critical engine components such as cylinder head bolts, main bearing caps, connecting rod bolts, intake and exhaust manifolds, and accessory brackets.
Emission Control
Emission Control Systems:
Coverage of emission control devices such as the Exhaust Gas Recirculation (EGR) system, catalytic converter operation, and any related sensors or actuators for emissions management.
Engine Lubrication
Engine Lubrication Coverage:
Detailed information on the oil pump, oil filter, oil galleries, oil pan, and lubrication passages. Includes oil capacity and specific oil type recommendations.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission (INVECS-II)
Features
Drivetrain Options:
Available in 2WD (RWD) and 4WD configurations. 4WD systems typically include a transfer case with low-range gearing for enhanced off-road capability.
Manual Transmission Specs
Manual Transmission Details:
Coverage of clutch assembly, transmission case, gear sets, shift mechanisms, synchronizers, bearings, and lubrication. Includes removal, installation, and overhaul procedures.
Automatic Transmission Specs
Automatic Transmission Details:
Information on torque converter, valve body, planetary gear sets, clutch packs, hydraulic circuits, electronic control unit (ECU) interface, and fluid specifications. Includes diagnostic and repair procedures.
Drivetrain Maintenance
Drivetrain Maintenance Coverage:
Information on propeller shafts, universal joints, differential units (front and rear depending on configuration), axle shafts, and wheel hub bearings. Includes lubrication and inspection procedures.
📐 Dimensions
Exterior
Body Styles:
Single Cab, Double Cab, Club Cab (and associated bed lengths - e.g., standard bed, long bed)
Weights
Curb Weight Range:
Approximately 1,800 kg to 2,100 kg depending on configuration (2WD/4WD, cab type, etc.)
🛡️ Safety Features
Ratings
Safety Ratings:
Varies significantly by market and specific testing body (e.g., ANCAP, Euro NCAP). Generally, vehicles of this era received moderate to good ratings, often around 4 stars for models with available airbags and ABS.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) are common. Traction Control (TCL) and Electronic Stability Control (ESC) were less common or optional on base models during this period.
Passive Features
Passive Safety Features:
Driver and passenger airbags (standard on higher trims, optional on lower), seatbelt pretensioners, reinforced cabin structure.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a basic AM/FM radio with CD player. Higher trims might have offered upgraded audio systems with auxiliary input or early forms of MP3 playback.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Key driver aids would primarily be ABS and EBD. Features like parking sensors or rearview cameras were not common.
Connectivity
Connectivity Options:
Basic connectivity through auxiliary audio inputs on higher-end head units. Bluetooth hands-free calling was not standard.
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Diesel: Approximately 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil quality. The manual will provide specific intervals.
Fluid Specifications
Engine Oil Specification:
For the 4D56 diesel, typically API CI-4 or higher, with viscosity grade like 15W-40 or 10W-30 depending on climate. The manual will specify the exact Mitsubishi recommendation.
Known Issues
Common Issues To Check:
Common concerns for this era can include turbocharger wear, EGR valve clogging (on diesel), glow plug issues, and potential suspension/drivetrain wear from heavy use. The manual's diagnostic section is invaluable for these.
Filter Part Numbers
Oil Filter Part Number Example:
Example: MD356000 (or equivalent from aftermarket suppliers). The manual will list OE and potentially cross-reference part numbers.
Cooling System
Cooling System Maintenance:
Coolant type and capacity (typically a silicate-free long-life coolant, e.g., Mitsubishi DiaQueen Super Long Life Coolant), radiator cap pressure rating, thermostat operation, fan clutch or electric fan operation, and hose replacement intervals.
Fuel System
Fuel System Maintenance:
Fuel filter replacement intervals (critical for diesel engines), fuel pump operation checks, injector cleaning/testing, fuel tank capacity, and fuel line routing. For diesel, likely specific procedures for bleeding air from the fuel system.
Wheel Tire Maintenance
Wheel Tire Maintenance Coverage:
Tire pressure specifications, recommended tire sizes and types, wheel alignment procedures, and specifications, lug nut torque values.
General Maintenance
General Maintenance Procedures:
Covers routine checks and replacements such as fluid levels (brake, power steering, coolant, washer), filter replacements (air, fuel, oil, cabin), belt inspections, and general component checks.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing reliable and capable off-road vehicles and pickup trucks, dating back to models like the Pajero and L200 variants predating the Triton name.
Model Evolution
Model Evolution Point:
The fourth generation (KB4T/KC4W) represented a significant styling and engineering update over its predecessor, with a more modern and aerodynamic design, improved interior comfort, and updated powertrain options.
Production
Production Location:
Primarily manufactured in Thailand, with assembly in other locations for various global markets.
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