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Mitsubushi MIEV EUROPE Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi / Peugeot / Citroën Model: i-MiEV (Europe) / iOn / C-Zero Other Names: Mitsubishi Minicab-MiEV (Japan, commercial variant; not covered by this manual) Generation Generation Designation: First Generation (Global) Codes Vehicle Codes: Mitsubishi: HA1W (shared chassis code with Peugeot/Citroën) Market Specific Designation: Europe Excluded Markets: North America 👋 Introduction Market Position Segment: Compact City Car / Microcar (Electric Vehicle) Target Audience: Urban commuters, eco-conscious drivers, fleet operators seeking low running costs Competitive Analysis Key Competitors: Nissan Leaf (early models), Renault Zoe (early models), Smart Fortwo Electric Drive, Fiat 500e (early models) Unique Selling Proposition: Ultra-compact size, tight turning circle, zero tailpipe emissions, established brand collaboration (PSA). Key Features Powertrain Architecture: Rear-wheel drive (electric motor driving rear axle) Battery Type: Lithium-ion (Li-ion), often 330V nominal voltage. Charging Capabilities: AC charging (Type 1 or Type 2 connector), DC fast charging (CHAdeMO connector) 📋 Manual Details Coverage Areas Regions Covered: Europe Page Count Estimated Page Count: Approximately 2500-3000 pages (comprehensive factory service manual) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English (primary, with potential for other European languages in specific sections) Format Digital Format: PDF (searchable text, printable) 📖 Manual Coverage Systems Covered Powertrain: High-Voltage Battery System, Electric Motor, Power Inverter, DC-DC Converter, Charging System (AC/DC), Regenerative Braking System, Thermal Management System (Battery/Motor/Power Electronics) Chassis: Suspension (Front MacPherson Strut, Rear Torsion Beam), Steering System (Electric Power Steering - EPS), Braking System (Front Ventilated Discs, Rear Solid Discs, ABS, EBD, Regenerative Braking Integration) Body And Interior: Body Panel Repair, Door Mechanisms, Interior Trim, Seating Systems, HVAC System (Electric Compressor), Safety Restraints (Airbags, Seatbelts) Electrical And Electronics: 12V Auxiliary System, High-Voltage Wiring Harnesses, Battery Management System (BMS), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting Systems (LED/Halogen), Instrument Cluster, Keyless Entry/Start System Procedures Included Maintenance: Scheduled Maintenance (Battery Health Checks, Coolant Replacement, Brake Fluid Replacement, Tire Rotation), General Inspections Repair And Overhaul: Electric Motor Removal/Installation, Power Inverter Replacement, Battery Pack Diagnostics and Replacement Procedures, Charger Replacement, High-Voltage Component Servicing (with safety protocols) Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs) interpretation for all major systems, Wiring Diagram Analysis, Component Testing Procedures, Fault Finding Charts Special Procedures: High-Voltage Safety Precautions, Battery De-energization and Re-energization, AC/DC Charging Port Diagnosis and Repair, Regenerative Braking System Calibration Technical Depth Depth Of Coverage: Comprehensive: From basic fluid checks and tire pressure to detailed electrical system schematics, motor diagnostics, and high-voltage battery pack servicing. Diagnostics Level: Advanced: Includes troubleshooting guides, symptom-based diagnostics, and detailed descriptions of control module functions. Component Rebuild: Detailed procedures for serviceable components, though major EV powertrain units (motor, inverter, battery pack) are typically replacement units with specific servicing instructions. 📊 Manual Specifications File Format File Type: PDF Searchability: Full text searchable Print Quality Print Readability: High resolution for clear printing of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Motor Type: Permanent Magnet Synchronous Motor (PMSM) Peak Power: 47 kW (64 PS) @ 3,000-6,000 rpm (typical for European models) Peak Torque: 180 Nm (133 lb-ft) @ 0-1,000 rpm (instantaneous) Performance 0-100 Kmh: Approximately 15.9 seconds Top Speed: 130 km/h (81 mph) Fuel System Energy Source: Electricity Battery Capacity: 16 kWh (usable capacity, earlier models); later models may have minor variations. Driving Range Estimate: Approximately 150 km (93 miles) WLTP (varies significantly with driving conditions and battery health). Charging Time Level 2: Approximately 6-8 hours for a full charge (AC). Charging Time Dc Fast: Approximately 30 minutes for 80% charge (CHAdeMO). 🔧 Transmission Standard Type: Single-Speed Reduction Gearbox Gear Ratios: Fixed ratio (e.g., approximately 9.19:1) Optional Optional Transmissions: None Features Driving Modes: D (Drive), B (Brake/Regenerative Priority) Fluid Type: Specific Electric Vehicle Transmission Fluid (refer to manual for part number and specification, e.g., DIA QUEEN) 📐 Dimensions Exterior Length: 3,475 mm (136.8 in) Width: 1,475 mm (58.1 in) Height: 1,600 mm (63.0 in) Wheelbase: 2,550 mm (100.4 in) Ground Clearance: 150 mm (5.9 in) Interior Passenger Capacity: 4 Cargo Cargo Volume Rear Seats Up: 166 liters (5.8 cu ft) Cargo Volume Rear Seats Folded: 857 liters (30.3 cu ft) Weights Curb Weight: Approx. 1,100 - 1,150 kg (2,425 - 2,535 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 1,450 kg (3,197 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (achieved by Peugeot iOn and Citroën C-Zero) Active Features Braking Systems: ABS, EBD (Electronic Brakeforce Distribution), Brake Assist Stability Control: ESC (Electronic Stability Control) / ASC (Active Stability Control) Traction Control: TCL (Traction Control System) Passive Features Airbags: Driver, Passenger, Side Airbags, Curtain Airbags (standard on most European trims) Seat Belts: 3-point seatbelts with pre-tensioners and load limiters (front), 3-point seatbelts (rear) Body Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Head Unit: Basic infotainment system with CD/MP3 player, Radio, and...
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Mitsubushi MIEV EUROPE Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi / Peugeot / Citroën
Model:
i-MiEV (Europe) / iOn / C-Zero
Other Names:
Mitsubishi Minicab-MiEV (Japan, commercial variant; not covered by this manual)
Generation
Generation Designation:
First Generation (Global)
Codes
Vehicle Codes:
Mitsubishi: HA1W (shared chassis code with Peugeot/Citroën)
Market Specific Designation:
Europe
Excluded Markets:
North America
👋 Introduction
Market Position
Segment:
Compact City Car / Microcar (Electric Vehicle)
Target Audience:
Urban commuters, eco-conscious drivers, fleet operators seeking low running costs
Competitive Analysis
Key Competitors:
Nissan Leaf (early models), Renault Zoe (early models), Smart Fortwo Electric Drive, Fiat 500e (early models)
Unique Selling Proposition:
Ultra-compact size, tight turning circle, zero tailpipe emissions, established brand collaboration (PSA).
Key Features
Powertrain Architecture:
Rear-wheel drive (electric motor driving rear axle)
Battery Type:
Lithium-ion (Li-ion), often 330V nominal voltage.
Charging Capabilities:
AC charging (Type 1 or Type 2 connector), DC fast charging (CHAdeMO connector)
📋 Manual Details
Coverage Areas
Regions Covered:
Europe
Page Count
Estimated Page Count:
Approximately 2500-3000 pages (comprehensive factory service manual)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English (primary, with potential for other European languages in specific sections)
Format
Digital Format:
PDF (searchable text, printable)
📖 Manual Coverage
Systems Covered
Powertrain:
High-Voltage Battery System, Electric Motor, Power Inverter, DC-DC Converter, Charging System (AC/DC), Regenerative Braking System, Thermal Management System (Battery/Motor/Power Electronics)
Chassis:
Suspension (Front MacPherson Strut, Rear Torsion Beam), Steering System (Electric Power Steering - EPS), Braking System (Front Ventilated Discs, Rear Solid Discs, ABS, EBD, Regenerative Braking Integration)
Body And Interior:
Body Panel Repair, Door Mechanisms, Interior Trim, Seating Systems, HVAC System (Electric Compressor), Safety Restraints (Airbags, Seatbelts)
Electrical And Electronics:
12V Auxiliary System, High-Voltage Wiring Harnesses, Battery Management System (BMS), Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment System, Lighting Systems (LED/Halogen), Instrument Cluster, Keyless Entry/Start System
Procedures Included
Maintenance:
Scheduled Maintenance (Battery Health Checks, Coolant Replacement, Brake Fluid Replacement, Tire Rotation), General Inspections
Repair And Overhaul:
Electric Motor Removal/Installation, Power Inverter Replacement, Battery Pack Diagnostics and Replacement Procedures, Charger Replacement, High-Voltage Component Servicing (with safety protocols)
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation for all major systems, Wiring Diagram Analysis, Component Testing Procedures, Fault Finding Charts
Special Procedures:
High-Voltage Safety Precautions, Battery De-energization and Re-energization, AC/DC Charging Port Diagnosis and Repair, Regenerative Braking System Calibration
Technical Depth
Depth Of Coverage:
Comprehensive: From basic fluid checks and tire pressure to detailed electrical system schematics, motor diagnostics, and high-voltage battery pack servicing.
Diagnostics Level:
Advanced: Includes troubleshooting guides, symptom-based diagnostics, and detailed descriptions of control module functions.
Component Rebuild:
Detailed procedures for serviceable components, though major EV powertrain units (motor, inverter, battery pack) are typically replacement units with specific servicing instructions.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Full text searchable
Print Quality
Print Readability:
High resolution for clear printing of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Motor Type:
Permanent Magnet Synchronous Motor (PMSM)
Peak Power:
47 kW (64 PS) @ 3,000-6,000 rpm (typical for European models)
Peak Torque:
180 Nm (133 lb-ft) @ 0-1,000 rpm (instantaneous)
Performance
0-100 Kmh:
Approximately 15.9 seconds
Top Speed:
130 km/h (81 mph)
Fuel System
Energy Source:
Electricity
Battery Capacity:
16 kWh (usable capacity, earlier models); later models may have minor variations.
Driving Range Estimate:
Approximately 150 km (93 miles) WLTP (varies significantly with driving conditions and battery health).
Charging Time Level 2:
Approximately 6-8 hours for a full charge (AC).
Charging Time Dc Fast:
Approximately 30 minutes for 80% charge (CHAdeMO).
🔧 Transmission
Standard
Type:
Single-Speed Reduction Gearbox
Gear Ratios:
Fixed ratio (e.g., approximately 9.19:1)
Optional
Optional Transmissions:
None
Features
Driving Modes:
D (Drive), B (Brake/Regenerative Priority)
Fluid Type:
Specific Electric Vehicle Transmission Fluid (refer to manual for part number and specification, e.g., DIA QUEEN)
📐 Dimensions
Exterior
Length:
3,475 mm (136.8 in)
Width:
1,475 mm (58.1 in)
Height:
1,600 mm (63.0 in)
Wheelbase:
2,550 mm (100.4 in)
Ground Clearance:
150 mm (5.9 in)
Interior
Passenger Capacity:
4
Cargo
Cargo Volume Rear Seats Up:
166 liters (5.8 cu ft)
Cargo Volume Rear Seats Folded:
857 liters (30.3 cu ft)
Weights
Curb Weight:
Approx. 1,100 - 1,150 kg (2,425 - 2,535 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 1,450 kg (3,197 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (achieved by Peugeot iOn and Citroën C-Zero)
Active Features
Braking Systems:
ABS, EBD (Electronic Brakeforce Distribution), Brake Assist
Stability Control:
ESC (Electronic Stability Control) / ASC (Active Stability Control)
Traction Control:
TCL (Traction Control System)
Passive Features
Airbags:
Driver, Passenger, Side Airbags, Curtain Airbags (standard on most European trims)
Seat Belts:
3-point seatbelts with pre-tensioners and load limiters (front), 3-point seatbelts (rear)
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Head Unit:
Basic infotainment system with CD/MP3 player, Radio, and often Bluetooth connectivity. Some models may have optional navigation.
Display:
Central monochrome or color LCD display for vehicle status, energy usage, and infotainment.
Driver Assistance
Cruise Control:
Standard Cruise Control
Rear Parking Sensors:
Optional on some trims
Connectivity
Charging Communication:
On-board charging communication protocols.
Keyless Entry:
Keyless Operation System (KOS) with push-button start.
🔧 Maintenance
Service Intervals
General Inspection:
Every 12 months or 15,000 km (9,300 miles), whichever comes first.
Battery Coolant Replacement:
Every 4 years or 80,000 km (50,000 miles).
Brake Fluid Replacement:
Every 2 years or 40,000 km (25,000 miles).
12V Auxiliary Battery Check:
Check condition and voltage at each service interval.
Fluid Specifications
Engine Oil:
Not applicable (Electric Vehicle)
Transmission Fluid:
Refer to manual for specific EV Gear Oil specification (e.g., Mitsubishi DIA QUEEN EV Gear Oil).
Coolant Type:
Ethylene Glycol-based coolant (long-life, specific mixture ratio, e.g., 50/50).
Brake Fluid:
DOT 4
Known Issues
Battery Degradation:
As with all EVs of this era, battery capacity degradation over time and cycles is expected. The manual will detail battery health monitoring and replacement procedures.
Charging System Faults:
Intermittent charging issues or errors can occur, often related to charging port contacts or internal charging system components. The manual provides diagnostic steps.
HVAC Performance:
Some users reported slower cabin heating in very cold weather due to the reliance on electric heating elements.
📚 Vehicle History
Brand Heritage
Mitsubishi Ev Development:
Mitsubishi has a long history in electric vehicle development, dating back to the Minicab-EV in the 1990s, and the i-MiEV concept.
Model Evolution
I-Miev Development:
Evolved from the gasoline-powered Mitsubishi i Kei car, adapted for electric propulsion. First introduced in Japan in 2009, and to select European markets shortly after.
Psa Collaboration:
The i-MiEV was rebadged and sold as the Peugeot iOn and Citroën C-Zero as part of a collaboration agreement between Mitsubishi and the PSA Group (Peugeot, Citroën).
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
Approximately 2010 - 2019 (for European variants)
🏆 Awards & Recognition
Recognitions
Euro Ncap Rating:
As noted in safety, 4 Stars (Peugeot iOn / Citroën C-Zero).
Other Awards:
While not a recipient of major independent 'Car of the Year' awards, its role as an early accessible EV for European markets was significant.
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