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Peugeot 107 2005-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 107 Generation Generation Name: First Generation Codes Chassis Code: P1 👋 Introduction Market Position Positioning: Compact City Car (A-segment), positioned as an affordable and economical urban transport solution. Target Audience: First-time car buyers, city dwellers, budget-conscious consumers, and those seeking an economical second car. Competitive Analysis Competitors: Toyota Aygo, Citroën C1 (shares platform and many components), Fiat 500, Ford Ka, Volkswagen Fox. Key Features Appeal: Compact dimensions for easy maneuvering and parking, low running costs, fuel efficiency, and surprisingly spacious interior for its size. Design Philosophy: Characterized by its distinctive front-end styling, short overhangs, and a focus on packaging efficiency. Unique Selling Points: Excellent fuel efficiency, low purchase price, and compact size make it ideal for urban mobility. Shares many parts with Toyota Aygo and Citroën C1, simplifying some maintenance aspects if parts are cross-referenced. 📋 Manual Details Coverage Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Estimated Page Count: Varies significantly by specific content, but typically a comprehensive workshop manual for this era would be several hundred pages. Manual Type Type: Service Repair Workshop Manual Content Source: Represents the same information used by authorized dealer service departments. Language Language: English Format Format: PDF Accessibility: Viewable on PC, Mac, and many mobile devices including phones and e-readers. 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Emission Control: Yes Fuel System: Yes Clutch System: Yes Manual Transaxle: Yes Automatic Transaxle: Yes Driveshaft Axle: Yes Suspension System: Yes Steering System: Yes Restraint System: Yes Brake System: Yes Body Interior Exterior: Yes Body Electrical: Yes HVAC System: Yes Chassis And Body: Yes (covers interior and exterior bodywork, including panels, trim, and related systems). Wheels And Tires: Yes (specifications, replacement, and related components). Procedures Included Maintenance: Yes (routine servicing, fluid changes, filter replacements) Troubleshooting: Yes (diagnostics for various systems) Repair: Yes (step-by-step repair instructions for all major components) Overhaul: Yes (likely includes complete disassembly and reassembly procedures for major components like engines and transmissions) Diagnostics: Yes (detailed diagnostic procedures for all major systems and fault codes). Technical Depth Depth: Comprehensive (covers detailed repair procedures, diagnostics, specifications, and wiring schematics used by professional mechanics) Diagrams Illustrations: Includes step-by-step instructions, diagrams, and illustrations for repairs and troubleshooting. Wiring Schematics: Yes, comprehensive wiring schematics are included for the electrical system. 📊 Manual Specifications File Format Compatibility: All Versions of Windows AND Mac Software Requirement: Adobe PDF Reader Print Quality Printability: Yes (printable pages) Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 3-cylinder Petrol (1KR-FE) Displacement: 998 cc Bore X Stroke: 71.0 mm x 83.8 mm Compression Ratio: 10.5:1 Power Output: 68 PS (67 bhp; 50 kW) at 6000 rpm Torque Output: 93 Nm (69 lb-ft) at 3600 rpm Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Variants Diesel Option: No (primarily petrol engine was offered globally) Performance Top Speed: Approximately 155 km/h (96 mph) for manual, 157 km/h (98 mph) for AMT. Fuel Economy: Urban: ~5.5 L/100km, Extra-Urban: ~3.5 L/100km, Combined: ~4.3 L/100km (figures can vary). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 5-speed 'x-shift' Automated Manual Transmission (AMT) Features Clutch Type: Single Dry Plate Clutch 📐 Dimensions Exterior Length: Approx. 3430 mm (135.0 in) Width: Approx. 1630 mm (64.2 in) Height: Approx. 1470 mm (57.9 in) Wheelbase: Approx. 2340 mm (92.1 in) Weights Curb Weight: Approx. 770-850 kg (1698-1874 lbs) depending on specification Interior Seating Capacity: 4 (2 front, 2 rear) Cargo Boot Space: Approx. 139 liters (expandable with rear seats folded). 🛡️ Safety Features Ratings Euroncap Rating: 4 Stars (Adult Occupant Protection) - 2005 Active Features ABS: Available on higher trims or as an option Passive Features Airbags: Driver and front passenger airbags standard, optional side airbags. 💡 Technology Features Infotainment Audio System: Basic CD player with radio, often with optional MP3 compatibility and speaker upgrades. Connectivity: Typically features auxiliary input for audio devices. Driver Assistance Power Steering: Electric Power Steering (EPS) is standard, providing light steering for urban environments. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to manual for exact intervals). Spark Plug Replacement: Refer to manual for specific mileage/time intervals, often around 60,000 - 100,000 km (37,000 - 62,000 miles). Fluid Specifications Engine Oil Type: SAE 0W-20 or 5W-30, API SN/SM/SL, ACEA A5/B5 or C2 (specific viscosity and specification depend on engine variant and climate, consult manual). Coolant Type: OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water. Brake Fluid Type: DOT 4 Transmission Fluid Manual: API GL-4, SAE 75W-80 (typically, verify with manual) Transmission Fluid Automatic Amt: Specific synthetic fluid, often referencing PSA or Toyota specifications (verify with manual). Known...
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Peugeot 107 2005-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Generation
Generation Name:
First Generation
Codes
Chassis Code:
P1
👋 Introduction
Market Position
Positioning:
Compact City Car (A-segment), positioned as an affordable and economical urban transport solution.
Target Audience:
First-time car buyers, city dwellers, budget-conscious consumers, and those seeking an economical second car.
Competitive Analysis
Competitors:
Toyota Aygo, Citroën C1 (shares platform and many components), Fiat 500, Ford Ka, Volkswagen Fox.
Key Features
Appeal:
Compact dimensions for easy maneuvering and parking, low running costs, fuel efficiency, and surprisingly spacious interior for its size.
Design Philosophy:
Characterized by its distinctive front-end styling, short overhangs, and a focus on packaging efficiency.
Unique Selling Points:
Excellent fuel efficiency, low purchase price, and compact size make it ideal for urban mobility. Shares many parts with Toyota Aygo and Citroën C1, simplifying some maintenance aspects if parts are cross-referenced.
📋 Manual Details
Coverage
Applicable Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
Varies significantly by specific content, but typically a comprehensive workshop manual for this era would be several hundred pages.
Manual Type
Type:
Service Repair Workshop Manual
Content Source:
Represents the same information used by authorized dealer service departments.
Language
Language:
English
Format
Format:
PDF
Accessibility:
Viewable on PC, Mac, and many mobile devices including phones and e-readers.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Electrical:
Yes
Emission Control:
Yes
Fuel System:
Yes
Clutch System:
Yes
Manual Transaxle:
Yes
Automatic Transaxle:
Yes
Driveshaft Axle:
Yes
Suspension System:
Yes
Steering System:
Yes
Restraint System:
Yes
Brake System:
Yes
Body Interior Exterior:
Yes
Body Electrical:
Yes
HVAC System:
Yes
Chassis And Body:
Yes (covers interior and exterior bodywork, including panels, trim, and related systems).
Wheels And Tires:
Yes (specifications, replacement, and related components).
Procedures Included
Maintenance:
Yes (routine servicing, fluid changes, filter replacements)
Troubleshooting:
Yes (diagnostics for various systems)
Repair:
Yes (step-by-step repair instructions for all major components)
Overhaul:
Yes (likely includes complete disassembly and reassembly procedures for major components like engines and transmissions)
Diagnostics:
Yes (detailed diagnostic procedures for all major systems and fault codes).
Technical Depth
Depth:
Comprehensive (covers detailed repair procedures, diagnostics, specifications, and wiring schematics used by professional mechanics)
Diagrams Illustrations:
Includes step-by-step instructions, diagrams, and illustrations for repairs and troubleshooting.
Wiring Schematics:
Yes, comprehensive wiring schematics are included for the electrical system.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows AND Mac
Software Requirement:
Adobe PDF Reader
Print Quality
Printability:
Yes (printable pages)
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 3-cylinder Petrol (1KR-FE)
Displacement:
998 cc
Bore X Stroke:
71.0 mm x 83.8 mm
Compression Ratio:
10.5:1
Power Output:
68 PS (67 bhp; 50 kW) at 6000 rpm
Torque Output:
93 Nm (69 lb-ft) at 3600 rpm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Variants
Diesel Option:
No (primarily petrol engine was offered globally)
Performance
Top Speed:
Approximately 155 km/h (96 mph) for manual, 157 km/h (98 mph) for AMT.
Fuel Economy:
Urban: ~5.5 L/100km, Extra-Urban: ~3.5 L/100km, Combined: ~4.3 L/100km (figures can vary).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Transmission Type:
5-speed 'x-shift' Automated Manual Transmission (AMT)
Features
Clutch Type:
Single Dry Plate Clutch
📐 Dimensions
Exterior
Length:
Approx. 3430 mm (135.0 in)
Width:
Approx. 1630 mm (64.2 in)
Height:
Approx. 1470 mm (57.9 in)
Wheelbase:
Approx. 2340 mm (92.1 in)
Weights
Curb Weight:
Approx. 770-850 kg (1698-1874 lbs) depending on specification
Interior
Seating Capacity:
4 (2 front, 2 rear)
Cargo
Boot Space:
Approx. 139 liters (expandable with rear seats folded).
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (Adult Occupant Protection) - 2005
Active Features
ABS:
Available on higher trims or as an option
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags.
💡 Technology Features
Infotainment
Audio System:
Basic CD player with radio, often with optional MP3 compatibility and speaker upgrades.
Connectivity:
Typically features auxiliary input for audio devices.
Driver Assistance
Power Steering:
Electric Power Steering (EPS) is standard, providing light steering for urban environments.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,000 miles) or 12 months, whichever comes first (refer to manual for exact intervals).
Spark Plug Replacement:
Refer to manual for specific mileage/time intervals, often around 60,000 - 100,000 km (37,000 - 62,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 0W-20 or 5W-30, API SN/SM/SL, ACEA A5/B5 or C2 (specific viscosity and specification depend on engine variant and climate, consult manual).
Coolant Type:
OAT (Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
API GL-4, SAE 75W-80 (typically, verify with manual)
Transmission Fluid Automatic Amt:
Specific synthetic fluid, often referencing PSA or Toyota specifications (verify with manual).
Known Issues
Common Problems:
Gearbox synchro wear on manual transmissions (less common but possible), early versions may have less robust clutch actuators on AMT.
📚 Vehicle History
Brand Heritage
Brand Focus:
Peugeot, a long-standing French automotive manufacturer with a history of producing small, economical cars alongside larger vehicles.
Model Evolution
Platform Sharing:
The Peugeot 107 shares its platform, engine, and many components with the Toyota Aygo and Citroën C1, a result of a collaboration between PSA Peugeot Citroën and Toyota.
Design Team:
Designed through a collaboration, with significant input from both Toyota and PSA designers.
Production
Manufacturing Location:
Kolin, Czech Republic (Toyota Peugeot Citroën Automobile Czech Republic, s.r.o.)
🏆 Awards & Recognition
Recognitions
European Sales:
Popular model in European markets for its affordability and city-friendly nature.
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