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Peugeot 107 2005-2012 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 107 Model Year Start: 2005 Model Year End: 2012 Chassis Code: Project 107 Platform: Toyota Aygo platform (shared with Citroën C1 and Toyota Aygo) Codes Engine Code Typical: 8HX (1.4 HDi), KFV (1.0 VVT-i) 👋 Introduction Market Position Market Segment: City car, economy car Competitive Analysis Key Competitors: Toyota Aygo, Citroën C1, Fiat 500, Ford Ka Key Features Manual Attributes: Comprehensive, factory-level information, detailed diagrams, electrical schematics, troubleshooting guides, cost-saving potential for DIY repairs Manual Attributes Value Proposition: Empowers owners and independent garages with professional-grade repair and maintenance knowledge, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas All Models Trims Engines Transmissions: Yes Page Count Estimated Page Count: Hundreds of pages (exact number not specified, but described as comprehensive) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel Injection Fuel System: Yes Emission System: Yes Heating Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes General Maintenance: Yes Troubleshooting: Yes Periodic Lubrication: Yes Procedures Included Repair Procedures: Detailed, step-by-step with substeps, notes, cautions, and warnings Diagnostic Procedures: Comprehensive diagnostic information Maintenance Procedures: Included Disassembly Assembly: Included Cleaning Reinstalling: Included Technical Depth Depth Of Coverage: Professional technician level, includes diagrams, photos, and detailed specifications 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: Yes Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader & WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 998 cc (1.0 L) Engine 1 Configuration: 3-cylinder, inline Engine 1 Type: Naturally Aspirated Petrol (Toyota VVT-i) Engine 1 Horsepower: 68 PS (67 hp; 50 kW) @ 6000 rpm Engine 1 Torque: 93 Nm (69 lb-ft) @ 3600 rpm Fuel System Engine 1 Fuel System: Electronic Fuel Injection (Multi-point) Engine 2 Engine 2 Displacement: 1398 cc (1.4 L) Engine 2 Configuration: 4-cylinder, inline Engine 2 Type: Turbocharged Diesel (HDi) Engine 2 Horsepower: 55 PS (54 hp; 40 kW) @ 4000 rpm Engine 2 Torque: 130 Nm (96 lb-ft) @ 1750 rpm 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 5-speed Automated Manual (2-Tronic) Features Transmission Features: Compact design, focus on fuel efficiency. 📐 Dimensions Exterior Length: 3430 mm (135.0 in) Width: 1630 mm (64.2 in) Height: 1465 mm (57.7 in) Weights Curb Weight Petrol: Approx. 790 kg (1742 lbs) Curb Weight Diesel: Approx. 845 kg (1863 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (achieved in 2005) Active Features ABS: Standard on many models Esp: Optional on some models Passive Features Airbags: Driver, Passenger, Side (availability varies by trim and market) 💡 Technology Features Infotainment Infotainment System: Basic audio system, optional CD player, manual climate controls. Driver Assistance Driver Assistance Features: Limited to ABS (where fitted), basic traction control on some models. Focus is on simplicity and efficiency. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically 15,000 km or 12 months (check specific manual for precise interval and oil type) Oil Change Interval Diesel: Typically 20,000 km or 12 months (check specific manual for precise interval and oil type) Timing Belt Replacement: For 1.0L Petrol (3-cylinder): Timing chain (no scheduled replacement). For 1.4L HDi (4-cylinder): Timing belt, typically every 120,000 km or 10 years. Fluid Specifications Engine Oil Specification Petrol: API SN/CF, ACEA A3/B4, SAE 5W-30 or 0W-30 (check manual for exact spec) Engine Oil Specification Diesel: API CF, ACEA C2, SAE 5W-30 (check manual for exact spec) Coolant Specification: Peugeot/Citroën Approved Antifreeze (Glysantin G30 or similar, 50/50 mix with distilled water) Known Issues Common Issues: Clutch wear (especially in city driving), rear wheel bearing noise, potential for exhaust manifold cracks (1.0L), minor electrical gremlins. 📚 Vehicle History Brand Heritage Peugeot Heritage: Peugeot, a French automotive manufacturer with a long history of producing innovative and compact vehicles. Model Evolution Model Introduction: Launched in 2005 as part of a joint venture with Toyota, the 107 was designed to be a stylish and economical city car. Production Production Location: Kolín, Czech Republic (Toyota Peugeot Citroën Automobile Czech Republic s.r.o.)
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Peugeot 107 2005-2012 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
107
Model Year Start:
2005
Model Year End:
2012
Chassis Code:
Project 107
Platform:
Toyota Aygo platform (shared with Citroën C1 and Toyota Aygo)
Codes
Engine Code Typical:
8HX (1.4 HDi), KFV (1.0 VVT-i)
👋 Introduction
Market Position
Market Segment:
City car, economy car
Competitive Analysis
Key Competitors:
Toyota Aygo, Citroën C1, Fiat 500, Ford Ka
Key Features
Manual Attributes:
Comprehensive, factory-level information, detailed diagrams, electrical schematics, troubleshooting guides, cost-saving potential for DIY repairs
Manual Attributes
Value Proposition:
Empowers owners and independent garages with professional-grade repair and maintenance knowledge, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
All Models Trims Engines Transmissions:
Yes
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but described as comprehensive)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel Injection Fuel System:
Yes
Emission System:
Yes
Heating Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
General Maintenance:
Yes
Troubleshooting:
Yes
Periodic Lubrication:
Yes
Procedures Included
Repair Procedures:
Detailed, step-by-step with substeps, notes, cautions, and warnings
Diagnostic Procedures:
Comprehensive diagnostic information
Maintenance Procedures:
Included
Disassembly Assembly:
Included
Cleaning Reinstalling:
Included
Technical Depth
Depth Of Coverage:
Professional technician level, includes diagrams, photos, and detailed specifications
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
998 cc (1.0 L)
Engine 1 Configuration:
3-cylinder, inline
Engine 1 Type:
Naturally Aspirated Petrol (Toyota VVT-i)
Engine 1 Horsepower:
68 PS (67 hp; 50 kW) @ 6000 rpm
Engine 1 Torque:
93 Nm (69 lb-ft) @ 3600 rpm
Fuel System
Engine 1 Fuel System:
Electronic Fuel Injection (Multi-point)
Engine 2
Engine 2 Displacement:
1398 cc (1.4 L)
Engine 2 Configuration:
4-cylinder, inline
Engine 2 Type:
Turbocharged Diesel (HDi)
Engine 2 Horsepower:
55 PS (54 hp; 40 kW) @ 4000 rpm
Engine 2 Torque:
130 Nm (96 lb-ft) @ 1750 rpm
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
5-speed Automated Manual (2-Tronic)
Features
Transmission Features:
Compact design, focus on fuel efficiency.
📐 Dimensions
Exterior
Length:
3430 mm (135.0 in)
Width:
1630 mm (64.2 in)
Height:
1465 mm (57.7 in)
Weights
Curb Weight Petrol:
Approx. 790 kg (1742 lbs)
Curb Weight Diesel:
Approx. 845 kg (1863 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (achieved in 2005)
Active Features
ABS:
Standard on many models
Esp:
Optional on some models
Passive Features
Airbags:
Driver, Passenger, Side (availability varies by trim and market)
💡 Technology Features
Infotainment
Infotainment System:
Basic audio system, optional CD player, manual climate controls.
Driver Assistance
Driver Assistance Features:
Limited to ABS (where fitted), basic traction control on some models. Focus is on simplicity and efficiency.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 15,000 km or 12 months (check specific manual for precise interval and oil type)
Oil Change Interval Diesel:
Typically 20,000 km or 12 months (check specific manual for precise interval and oil type)
Timing Belt Replacement:
For 1.0L Petrol (3-cylinder): Timing chain (no scheduled replacement). For 1.4L HDi (4-cylinder): Timing belt, typically every 120,000 km or 10 years.
Fluid Specifications
Engine Oil Specification Petrol:
API SN/CF, ACEA A3/B4, SAE 5W-30 or 0W-30 (check manual for exact spec)
Engine Oil Specification Diesel:
API CF, ACEA C2, SAE 5W-30 (check manual for exact spec)
Coolant Specification:
Peugeot/Citroën Approved Antifreeze (Glysantin G30 or similar, 50/50 mix with distilled water)
Known Issues
Common Issues:
Clutch wear (especially in city driving), rear wheel bearing noise, potential for exhaust manifold cracks (1.0L), minor electrical gremlins.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot, a French automotive manufacturer with a long history of producing innovative and compact vehicles.
Model Evolution
Model Introduction:
Launched in 2005 as part of a joint venture with Toyota, the 107 was designed to be a stylish and economical city car.
Production
Production Location:
Kolín, Czech Republic (Toyota Peugeot Citroën Automobile Czech Republic s.r.o.)
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