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Peugeot 107 Citroen C1 Wiring Diagram Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot / Citroën Model: 107 / C1 Model Years Covered: 107: 2005-2014, C1: 2005-2014 Chassis Codes: Peugeot 107: PBR, Citroën C1: PBM Joint Venture Partners: Toyota (based on Aygo platform) 👋 Introduction Market Position Vehicle Segment: City Car / Subcompact Target Audience: Budget-conscious urban commuters, first-time car buyers, small families. Competitive Analysis Key Competitors: Volkswagen Fox, Fiat Panda, Hyundai i10, Kia Picanto, Ford Ka. Key Features Design Philosophy: Compact, fuel-efficient, cost-effective urban mobility, shared platform with Toyota Aygo and Peugeot 107. Manual Value Proposition: Provides professional-level repair and maintenance information, enabling DIY enthusiasts and independent workshops to service these vehicles efficiently. 📋 Manual Details Coverage Areas Primary Coverage: Full service, maintenance, and repair Secondary Coverage: Wiring diagrams, electrical systems, specifications Page Count Estimated Page Count: Extensive (specific count not provided, but described as comprehensive) Manual Type Type: Service and Repair Manual / Wiring Diagram Manual Language Language: English Format File Format: PDF (delivered electronically) Delivery Method: Electronic Delivery via Email Print Quality Printability: Printable (all pages) 📖 Manual Coverage Systems Covered Engine: Gasoline (1.0L 3-cylinder VVT-i) and Diesel (1.4L HDi) engines, including maintenance, diagnostics, and repair. Powertrain: Manual and Automated Manual Transmissions (2-Tronic), clutch, drivetrain components. Chassis: Suspension (front MacPherson, rear torsion beam), steering, brakes (front discs, rear drums), wheels, tires. Electrical: Complete wiring diagrams, electrical component location, diagnostic procedures for all electrical systems, including lighting, ignition, charging, starting, body electronics, and infotainment. Bodywork: Body panels, interior trim, doors, windows, sunroof (if equipped), and related hardware. HVAC: Heating, Ventilation, and Air Conditioning systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, inspections. Troubleshooting: System diagnostics, fault finding, common problem identification and resolution. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement. Specifications: Torque specifications, fluid capacities and types, electrical component data, component tolerances, and general specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and full rebuild procedures, with detailed wiring diagrams. 📊 Manual Specifications File Format Compatibility: Windows, Mac, and Linux OS Print Quality Resolution: High-resolution (suitable for clear printing of diagrams and text) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Petrol Engine Code: 1KR-FE (Toyota/Peugeot/Citroën) Displacement: 998 cc (1.0 Liters) Configuration: Inline 3-cylinder, DOHC, 12 valves, VVT-i Bore X Stroke: 71 mm x 84 mm Compression Ratio: 10.0:1 Power Output: 68 PS (50 kW; 67 hp) @ 6000 rpm Torque Output: 93 Nm (69 lb-ft) @ 3600 rpm Fuel System: Multi-point fuel injection (MPI) Ignition System: Electronic Ignition with Distributorless Ignition System (DIS) Primary Engine Diesel Engine Code: DV4TD / 1.4 HDi Displacement: 1398 cc (1.4 Liters) Configuration: Inline 4-cylinder, SOHC, 8 valves Bore X Stroke: 73.7 mm x 82 mm Compression Ratio: 17.9:1 Power Output: 68 PS (50 kW; 67 hp) @ 4000 rpm Torque Output: 150 Nm (111 lb-ft) @ 1750 rpm Fuel System: Common Rail Direct Injection (CRDi) with turbocharger and intercooler Performance Fuel Economy Combined 1.0L: Approx. 4.5 L/100 km (52 MPG US) Fuel Economy Combined 1.4L Hdi: Approx. 3.4 L/100 km (69 MPG US) 🔧 Transmission Standard Type: 5-speed Manual Transmission (BVM5) Optional Type: 5-speed Automated Manual Transmission (2-Tronic) Features Clutch Type: Single dry plate clutch Transmission Fluid Spec Manual: API GL-4, SAE 75W-90 (refer to manual for exact type and capacity) 📐 Dimensions Exterior Length: Approx. 3,435 mm Width: Approx. 1,630 mm Height: Approx. 1,470 mm Wheelbase: Approx. 2,340 mm Weights Curb Weight 1.0L: Approx. 780-800 kg Curb Weight 1.4L Hdi: Approx. 825-845 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for models equipped with optional side airbags and ESP) Active Features ABS: Standard on most models, optional on early models. Esp: Optional on later models. Passive Features Airbags: Driver and passenger airbags standard, optional side airbags. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, optional MP3 compatibility. Driver Assistance Parking Sensors: Optional. Connectivity Auxiliary Input: Optional. 🔧 Maintenance Service Intervals Petrol Oil Change Interval: Every 15,000 km or 1 year, whichever comes first (refer to manual for specific grade). Air Filter Replacement: Every 30,000 km or 2 years. Spark Plug Replacement: Every 60,000 km (refer to manual for specific type). Service Intervals Diesel Oil Change Interval: Every 15,000 km or 1 year, whichever comes first (refer to manual for specific grade). Fuel Filter Replacement: Every 45,000 km or 3 years. Fluid Specifications Engine Oil Petrol: 0W-20 or 5W-30 (API SN/SM or ILSAC GF-4/GF-5) - Refer to manual for exact specification. Engine Oil Diesel: 5W-30 (ACEA C2 or C3) - Refer to manual for exact specification. Coolant: Antifreeze/Coolant, ethylene glycol based, long-life (refer to manual for specific type and color). Brake Fluid:...
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Peugeot 107 Citroen C1 Wiring Diagram Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot / Citroën
Model:
107 / C1
Model Years Covered:
107: 2005-2014, C1: 2005-2014
Chassis Codes:
Peugeot 107: PBR, Citroën C1: PBM
Joint Venture Partners:
Toyota (based on Aygo platform)
👋 Introduction
Market Position
Vehicle Segment:
City Car / Subcompact
Target Audience:
Budget-conscious urban commuters, first-time car buyers, small families.
Competitive Analysis
Key Competitors:
Volkswagen Fox, Fiat Panda, Hyundai i10, Kia Picanto, Ford Ka.
Key Features
Design Philosophy:
Compact, fuel-efficient, cost-effective urban mobility, shared platform with Toyota Aygo and Peugeot 107.
Manual Value Proposition:
Provides professional-level repair and maintenance information, enabling DIY enthusiasts and independent workshops to service these vehicles efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service, maintenance, and repair
Secondary Coverage:
Wiring diagrams, electrical systems, specifications
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as comprehensive)
Manual Type
Type:
Service and Repair Manual / Wiring Diagram Manual
Language
Language:
English
Format
File Format:
PDF (delivered electronically)
Delivery Method:
Electronic Delivery via Email
Print Quality
Printability:
Printable (all pages)
📖 Manual Coverage
Systems Covered
Engine:
Gasoline (1.0L 3-cylinder VVT-i) and Diesel (1.4L HDi) engines, including maintenance, diagnostics, and repair.
Powertrain:
Manual and Automated Manual Transmissions (2-Tronic), clutch, drivetrain components.
Chassis:
Suspension (front MacPherson, rear torsion beam), steering, brakes (front discs, rear drums), wheels, tires.
Electrical:
Complete wiring diagrams, electrical component location, diagnostic procedures for all electrical systems, including lighting, ignition, charging, starting, body electronics, and infotainment.
Bodywork:
Body panels, interior trim, doors, windows, sunroof (if equipped), and related hardware.
HVAC:
Heating, Ventilation, and Air Conditioning systems.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, inspections.
Troubleshooting:
System diagnostics, fault finding, common problem identification and resolution.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, transmission overhauls, brake system repairs, and electrical component replacement.
Specifications:
Torque specifications, fluid capacities and types, electrical component data, component tolerances, and general specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and full rebuild procedures, with detailed wiring diagrams.
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, and Linux OS
Print Quality
Resolution:
High-resolution (suitable for clear printing of diagrams and text)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code:
1KR-FE (Toyota/Peugeot/Citroën)
Displacement:
998 cc (1.0 Liters)
Configuration:
Inline 3-cylinder, DOHC, 12 valves, VVT-i
Bore X Stroke:
71 mm x 84 mm
Compression Ratio:
10.0:1
Power Output:
68 PS (50 kW; 67 hp) @ 6000 rpm
Torque Output:
93 Nm (69 lb-ft) @ 3600 rpm
Fuel System:
Multi-point fuel injection (MPI)
Ignition System:
Electronic Ignition with Distributorless Ignition System (DIS)
Primary Engine Diesel
Engine Code:
DV4TD / 1.4 HDi
Displacement:
1398 cc (1.4 Liters)
Configuration:
Inline 4-cylinder, SOHC, 8 valves
Bore X Stroke:
73.7 mm x 82 mm
Compression Ratio:
17.9:1
Power Output:
68 PS (50 kW; 67 hp) @ 4000 rpm
Torque Output:
150 Nm (111 lb-ft) @ 1750 rpm
Fuel System:
Common Rail Direct Injection (CRDi) with turbocharger and intercooler
Performance
Fuel Economy Combined 1.0L:
Approx. 4.5 L/100 km (52 MPG US)
Fuel Economy Combined 1.4L Hdi:
Approx. 3.4 L/100 km (69 MPG US)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (BVM5)
Optional
Type:
5-speed Automated Manual Transmission (2-Tronic)
Features
Clutch Type:
Single dry plate clutch
Transmission Fluid Spec Manual:
API GL-4, SAE 75W-90 (refer to manual for exact type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,435 mm
Width:
Approx. 1,630 mm
Height:
Approx. 1,470 mm
Wheelbase:
Approx. 2,340 mm
Weights
Curb Weight 1.0L:
Approx. 780-800 kg
Curb Weight 1.4L Hdi:
Approx. 825-845 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for models equipped with optional side airbags and ESP)
Active Features
ABS:
Standard on most models, optional on early models.
Esp:
Optional on later models.
Passive Features
Airbags:
Driver and passenger airbags standard, optional side airbags.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, optional MP3 compatibility.
Driver Assistance
Parking Sensors:
Optional.
Connectivity
Auxiliary Input:
Optional.
🔧 Maintenance
Service Intervals Petrol
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (refer to manual for specific grade).
Air Filter Replacement:
Every 30,000 km or 2 years.
Spark Plug Replacement:
Every 60,000 km (refer to manual for specific type).
Service Intervals Diesel
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (refer to manual for specific grade).
Fuel Filter Replacement:
Every 45,000 km or 3 years.
Fluid Specifications
Engine Oil Petrol:
0W-20 or 5W-30 (API SN/SM or ILSAC GF-4/GF-5) - Refer to manual for exact specification.
Engine Oil Diesel:
5W-30 (ACEA C2 or C3) - Refer to manual for exact specification.
Coolant:
Antifreeze/Coolant, ethylene glycol based, long-life (refer to manual for specific type and color).
Brake Fluid:
DOT 4
Known Issues
Common Issues:
Clutch wear (especially in 2-Tronic models), exhaust manifold cracks (1.0L petrol), water pump leaks, minor electrical gremlins, occasional gearbox whine.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot, a French automotive manufacturer with a long history dating back to 1810, known for its distinctive design and engineering.
Citroen Heritage:
Citroën, another French automotive manufacturer founded in 1919, renowned for innovation and avant-garde design.
Model Evolution
Development Project:
Developed as part of a joint venture with Toyota, sharing the platform with the Toyota Aygo and Citroën C1.
Launch Year:
2005
Production
Manufacturing Location:
TPCA (Toyota Peugeot Citroën Automobile) plant in Kolín, Czech Republic.
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