🏷️ Basic Information Identification Make: Peugeot Model: 205 Model Years Covered: 1984-1997 Codes Chassis Codes: Various, depending on variant (e.g., 741A, 741B, 20C1, 20CF) Engine Codes Examples: TU1, TU3, XU5, XU7, XU9, XUD7, XUD9 👋 Introduction Market Position Vehicle Segment: Supermini/Compact Hatchback. Target Audience: The Peugeot 205 was aimed at a broad market seeking an affordable, stylish, and fun-to-drive hatchback. Competitive Analysis Key Competitors: Ford Fiesta, Volkswagen Golf, Fiat Uno, Renault 5. Key Features Manual Value Proposition: Provides professional-level repair information in a convenient digital format for immediate access and DIY use. Vehicle Appeal: Known for its excellent handling, wide range of engine options, and iconic GTI variants. 📋 Manual Details Coverage Areas Primary Coverage: All models and variants of the Peugeot 205 manufactured between 1984 and 1997. Geographic Coverage: Implied global coverage due to commonality of major repair procedures. Page Count Estimated Page Count: Extensive, likely exceeding 500 pages given the breadth of coverage (not explicitly stated, but inferred from 'Full & Complete' and 'Great Detail'). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Delivery Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Powertrain: Engine (petrol and diesel), clutch, manual transmission, automatic transmission (where applicable). Chassis: Suspension (front and rear), steering system, braking system (front disc, rear drum/disc), wheels, tires. Electrical: Ignition system, charging system (alternator, battery), starting system, lighting, instrumentation, body electricals, wiring diagrams. Bodywork: Frame, body panels, interior trim, doors, windows, glass. Ancillary Systems: Cooling system, fuel system (carburetor and injection), exhaust system, HVAC (where applicable). Procedures Included Maintenance: Routine servicing (oil changes, filter replacements, spark plugs, checks), fluid levels and types, lubrication. Repair: Component-level repair and replacement for all covered systems, including engine rebuilds, transmission overhaul, brake caliper replacement, suspension arm replacement. Diagnostics: Fault finding and troubleshooting procedures for common and complex issues, diagnostic codes (where applicable). Adjustments: Carburetor tuning, ignition timing, brake adjustment, clutch adjustment. Technical Depth Depth: Comprehensive, covering from basic maintenance to major overhauls and diagnostics. Suitable for professional mechanics and advanced DIY enthusiasts. Information Type: Detailed step-by-step repair instructions, torque specifications, special tool recommendations, diagnostic flowcharts. 📊 Manual Specifications File Format Compatibility: Compatible with all major operating systems including Windows (95 to 7 and later), macOS. Searchability: Likely text-searchable within the PDF, allowing for quick location of specific topics. Print Quality Visuals: High-quality pictures and diagrams are explicitly mentioned. Binding Type Binding: N/A (Digital PDF, no physical binding) Paper Type Paper: N/A (Digital PDF, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Families: TU (petrol), XU (petrol and diesel). Performance Power Output Range: Approximately 45 hp (1.1L) to 130 hp (1.9L GTI) and 64 hp (1.8L Diesel). Torque Specifications: Varies significantly by engine; e.g., 1.6 GTI ~145 Nm. Fuel System Fuel Delivery: Carburetor (e.g., Solex, Weber) on base models, Fuel Injection (Bosch LE-Jetronic, Motronic) on sportier and later models. Fuel Type Fuel Type: Unleaded Petrol (various octane ratings), Diesel. Ignition System Ignition Type: Distributor-based ignition, later models may feature electronic ignition. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle. Optional Transmission Type Optional: 3-speed Automatic Transaxle (less common). Features Clutch Type: Single dry plate, hydraulically operated diaphragm spring clutch. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-80 or 75W-90 gear oil (refer to specific engine/gearbox combination for precise recommendation). 📐 Dimensions Exterior Length: Approx. 3700-3800 mm (varies slightly by model). Width: Approx. 1600-1630 mm. Height: Approx. 1350-1400 mm. Weights Curb Weight: Approx. 800-1000 kg (depending on engine and equipment). Gross Vehicle Weight Rating: Approximately 1300-1450 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: Not applicable as Euro NCAP was established later in the 205's production run. Early safety standards were less stringent. Active Features Braking System: Front ventilated discs, rear drums (standard); disc brakes all around on GTi models. Steering System: Rack and pinion, optional power steering on later/higher-spec models. Passive Features Seatbelts: Front three-point inertia reel seatbelts, rear lap belts (or three-point belts on later models). Body Structure: Reinforced safety cage, crumple zones designed to absorb impact energy. 💡 Technology Features Infotainment Audio System: Basic analogue radio and cassette player, often with optional upgraded speakers. Aftermarket head units common. Driver Assistance ABS Availability: Optional on some higher-spec models, standard on later GTi variants. Connectivity Auxiliary Inputs: None in original factory specification. Bluetooth and USB connectivity achieved via aftermarket head unit installations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months, whichever comes first (check manual for specific engine). Timing Belt Interval: Critical; often 60,000-80,000 km or 4-5 years for TU engines, 120,000 km for XU engines (refer to manual for exact interval and engine type). Fluid Specifications Engine Oil Specification: API SJ/SL or ACEA A3/B3, viscosity typically 10W-40 or 5W-40 (check manual). Coolant Specification: Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water. Use specific Peugeot type if indicated. Brake...
Component-level repair and replacement for all covered systems, including engine rebuilds, transmission overhaul, brake caliper replacement, suspension arm replacement.
Diagnostics:
Fault finding and troubleshooting procedures for common and complex issues, diagnostic codes (where applicable).
TU engines generally robust; XU diesel engines can suffer from head gasket issues if overheated; timing belt failure on TU engines due to incorrect interval adherence.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing small, efficient, and driver-focused cars.
Model Evolution
Design Philosophy:
Designed by Gérard Welter, known for its distinctive styling and excellent chassis dynamics, heavily influenced by the 204 and 304 models.