PEUGEOT 307 Service Repair Workshop Manual 2001-2004
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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (T5) Codes Chassis Code: T5 Model Years Covered: 2001, 2002, 2003, 2004 👋 Introduction Market Position Segment: Compact Family Car / Small Family Car Target Audience: Families and individuals seeking a practical, comfortable, and stylish European hatchback or estate car. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Citroën Xsara Picasso. Key Features Design: Modern and stylish exterior design, praised for its flowing lines and distinctive Peugeot styling cues of the era. Interior Design: Spacious and versatile interior, particularly the 307 SW (Station Wagon) model with its modular seating and panoramic glass roof option. Ride Comfort: Known for its comfortable ride quality and good handling characteristics, balancing refinement with driver engagement. Safety: High safety standards for its time, typically achieving good Euro NCAP ratings. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Specific Model Variants: This manual covers all Peugeot 307 variants produced between 2001 and 2004, encompassing various engine options, trim levels, and body styles (e.g., hatchback, estate/SW). Page Count Estimated Page Count: The manual is highly detailed, typically indicating hundreds of pages based on the comprehensive coverage described. Exact page count not specified in product info, but implied extensive. Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (including cylinder head, pistons, crankshaft, camshafts), fuel system (injection, pump, injectors), ignition system, exhaust system, cooling system, lubrication system. Transmission: Manual transmission (clutch, gearbox, shift mechanism), Automatic transmission (torque converter, valve body, planetary gears), differentials, driveshafts, CV joints. Chassis: Suspension (front and rear), steering system (rack and pinion, power steering), braking system (ABS, EBD, brake calipers, master cylinder, lines), wheels and tires. Electrical: Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation, body control modules, multiplexed wiring systems, infotainment, comfort systems. Body And Trim: Body panels, doors, windows, mirrors, interior trim, seats, dashboard, HVAC (heating, ventilation, air conditioning) system, body sealant, rust prevention. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, spark plugs, belts), fluid level checks and top-offs, brake pad replacement, tire rotation, battery checks. Diagnostics: Troubleshooting common faults, identifying symptoms, diagnostic trouble codes (DTCs), using diagnostic tools, electrical circuit testing. Repair: Step-by-step repair instructions for all major mechanical and electrical components, including engine overhauls, transmission rebuilds, brake system repairs, suspension work, body panel replacement. Installation: Instructions for component replacement and installation, such as replacing sensors, actuators, audio units, and other accessories. Technical Depth Depth: Factory High-Detailed. Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system repairs. Diagnostic Tools: Information implicitly supports the use of Peugeot's official diagnostic equipment (e.g., DIAG2000, Lexia) and standard automotive diagnostic tools. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF, allowing for quick location of specific topics or components. Print Quality Printability: All pages are printable. Ability to enlarge images for clarity before printing. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper: Not Applicable (Digital File) Compatibility Operating Systems: Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, and compatible with Mac computers. Software Requirements: Adobe Acrobat Reader (or compatible PDF viewer) ⚙️ Engine Specifications Primary Engine Engine Options Summary: The 307 offered a range of petrol and diesel engines. Petrol engines typically included 1.4L, 1.6L, and 2.0L variants. Diesel engines commonly featured 1.4L HDI and 2.0L HDI variants. Performance Engine 20 Liter Petrol Power: Approx. 138-180 hp depending on specific engine code (e.g., EW10J4, EW10D4S). Engine 16 Liter Hdi Torque: Approx. 200-240 Nm for the 1.4L HDI variants. Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI) Fuel Delivery Diesel: Common Rail Direct Injection (CRDi / HDI) Emissions Control Catalytic Converter: Equipped with a three-way catalytic converter for petrol engines, and Diesel Particulate Filter (DPF) in some later HDI models within this range. 🔧 Transmission Standard Manual Transmission: 5-speed manual gearbox (e.g., BE4/BE4R family) Optional Automatic Transmission: 4-speed automatic transmission (e.g., AL4) or 5-speed 'Quickshift' semi-automatic transmission on some models. Features Clutch Type: Hydraulically operated single dry plate clutch. Gear Ratios Gear Ratios Summary: Specific gear ratios vary by engine and transmission type. The manual includes detailed ratio breakdowns for all variants. 📐 Dimensions Exterior Body Styles: 5-door Hatchback, 5-door Estate (SW - Station Wagon) Length Hatchback: Approx. 4.19 meters Width Excluding Mirrors: Approx. 1.76 meters Cargo Boot Capacity Hatchback: Approx. 341 liters (expandable with rear seats folded) Boot Capacity Sw: Approx. 480 liters (expandable, with rear seats removed in some configurations, offering up to 1664 liters) Weights Curb Weight Range: Typically ranges from 1,200 kg to 1,450 kg depending on engine and body style. 🛡️ Safety Features Ratings Euro Ncap Rating: Achieved a 5-star...
Families and individuals seeking a practical, comfortable, and stylish European hatchback or estate car.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Citroën Xsara Picasso.
Key Features
Design:
Modern and stylish exterior design, praised for its flowing lines and distinctive Peugeot styling cues of the era.
Interior Design:
Spacious and versatile interior, particularly the 307 SW (Station Wagon) model with its modular seating and panoramic glass roof option.
Ride Comfort:
Known for its comfortable ride quality and good handling characteristics, balancing refinement with driver engagement.
Safety:
High safety standards for its time, typically achieving good Euro NCAP ratings.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Specific Model Variants:
This manual covers all Peugeot 307 variants produced between 2001 and 2004, encompassing various engine options, trim levels, and body styles (e.g., hatchback, estate/SW).
Page Count
Estimated Page Count:
The manual is highly detailed, typically indicating hundreds of pages based on the comprehensive coverage described. Exact page count not specified in product info, but implied extensive.
Suspension (front and rear), steering system (rack and pinion, power steering), braking system (ABS, EBD, brake calipers, master cylinder, lines), wheels and tires.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), instrumentation, body control modules, multiplexed wiring systems, infotainment, comfort systems.
Body And Trim:
Body panels, doors, windows, mirrors, interior trim, seats, dashboard, HVAC (heating, ventilation, air conditioning) system, body sealant, rust prevention.
Troubleshooting common faults, identifying symptoms, diagnostic trouble codes (DTCs), using diagnostic tools, electrical circuit testing.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, including engine overhauls, transmission rebuilds, brake system repairs, suspension work, body panel replacement.
Installation:
Instructions for component replacement and installation, such as replacing sensors, actuators, audio units, and other accessories.
Technical Depth
Depth:
Factory High-Detailed. Covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system repairs.
Diagnostic Tools:
Information implicitly supports the use of Peugeot's official diagnostic equipment (e.g., DIAG2000, Lexia) and standard automotive diagnostic tools.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF, allowing for quick location of specific topics or components.
Print Quality
Printability:
All pages are printable. Ability to enlarge images for clarity before printing.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper:
Not Applicable (Digital File)
Compatibility
Operating Systems:
Windows 7, Vista (32/64-bit), XP, ME, 98, NT, 2000, and compatible with Mac computers.
Software Requirements:
Adobe Acrobat Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine Options Summary:
The 307 offered a range of petrol and diesel engines. Petrol engines typically included 1.4L, 1.6L, and 2.0L variants. Diesel engines commonly featured 1.4L HDI and 2.0L HDI variants.
Performance
Engine 20 Liter Petrol Power:
Approx. 138-180 hp depending on specific engine code (e.g., EW10J4, EW10D4S).
Engine 16 Liter Hdi Torque:
Approx. 200-240 Nm for the 1.4L HDI variants.
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDi / HDI)
Emissions Control
Catalytic Converter:
Equipped with a three-way catalytic converter for petrol engines, and Diesel Particulate Filter (DPF) in some later HDI models within this range.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual gearbox (e.g., BE4/BE4R family)
Optional
Automatic Transmission:
4-speed automatic transmission (e.g., AL4) or 5-speed 'Quickshift' semi-automatic transmission on some models.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Gear Ratios
Gear Ratios Summary:
Specific gear ratios vary by engine and transmission type. The manual includes detailed ratio breakdowns for all variants.
📐 Dimensions
Exterior
Body Styles:
5-door Hatchback, 5-door Estate (SW - Station Wagon)
Length Hatchback:
Approx. 4.19 meters
Width Excluding Mirrors:
Approx. 1.76 meters
Cargo
Boot Capacity Hatchback:
Approx. 341 liters (expandable with rear seats folded)
Boot Capacity Sw:
Approx. 480 liters (expandable, with rear seats removed in some configurations, offering up to 1664 liters)
Weights
Curb Weight Range:
Typically ranges from 1,200 kg to 1,450 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Achieved a 5-star Euro NCAP safety rating for adult occupant protection, and 4-star for child occupant protection for the hatchback model.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Esp:
Electronic Stability Program (ESP) available as an option on higher trims or specific engine variants.
Passive Features
Airbags:
Multiple airbags, including front driver and passenger, side airbags, and curtain airbags (depending on trim level).
Seatbelts:
Pre-tensioning front seatbelts with load limiters, and three-point seatbelts for all rear passengers.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls on many models. Higher trims may offer upgraded sound systems.
Driver Assistance
Cruise Control:
Cruise control and speed limiter often available as options or standard on higher trim levels.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system was available on some later models within this range.
Climate Control
HVAC System:
Manual or automatic climate control (air conditioning) systems are covered, including component location and diagnosis.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first, depending on engine oil specification and driving conditions. Consult manual for specific engine requirements.
Timing Belt Replacement:
For petrol engines (e.g., 1.6L, 2.0L), timing belt replacement is generally recommended every 90,000 - 120,000 km or 5-6 years. HDI diesel engines often use timing chains or have longer belt intervals; consult the manual.
Fluid Specifications
Engine Oil:
API SJ/SL or ACEA A3/B4, viscosity typically 5W-40 or 5W-30, depending on engine. Manual will specify exact grades and capacities.
Coolant:
Peugeot recommends a long-life coolant (e.g., PSA standard), typically a 50/50 mix of antifreeze and distilled water. Specific type and capacity in manual.
Brake Fluid:
DOT 4 brake fluid is standard. Replacement recommended every 2-3 years.
Known Issues
Egr Valve Diesel:
EGR (Exhaust Gas Recirculation) valve can become clogged in diesel HDI engines, leading to performance issues.
Suspension Components:
Front suspension components, particularly wishbone bushes and anti-roll bar links, may wear over time, leading to knocking noises.
Electric Window Regulators:
Window regulator mechanisms can fail, causing windows to drop unexpectedly.
Automatic Transmission Al4:
The AL4 automatic transmission, while generally reliable, can sometimes exhibit issues related to solenoid pack failure or fluid degradation, requiring specific diagnostic and service procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automobile manufacturer with a long history dating back to 1810, known for innovation and sporty vehicles.
Model Evolution
Predecessor:
The Peugeot 307 replaced the Peugeot 306 in Peugeot's lineup.
Successor:
The 307 was succeeded by the Peugeot 308.
Production
Production Years:
The first generation (T5) was produced from 2001 to 2008, with this manual specifically covering the early years (2001-2004).
Manufacturing Locations:
Primarily manufactured in France, but also assembled in other locations globally.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Peugeot 307 was awarded the 'European Car of the Year' title in 2002, highlighting its significant impact and innovation at launch.
Ratings
Safety Award:
5-star Euro NCAP rating demonstrates its high safety credentials for the period.
Certifications
Factory Standard:
This manual is derived from factory documentation, ensuring it meets the highest automotive technical standards for repair and maintenance.