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Peugeot 307 Petrol & Diesel Workshop Manual 2001 2002 2003 2004

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Model Generation: First Generation (T5) Codes Chassis Code: T5 👋 Introduction Market Position Target Audience: Peugeot 307 owners, independent repair shops, DIY enthusiasts Competitive Analysis Value Proposition: Provides professional-grade repair information, enabling significant cost savings on maintenance and repairs compared to dealership services. Key Features Primary Benefit: Empowers users to perform their own servicing and repairs, enhancing understanding of vehicle systems. Content Quality: Professional quality service and repair manuals, detailed and specific to the Peugeot 307. 📋 Manual Details Coverage Areas Years Covered: 2001, 2002, 2003, 2004 Model Variants Covered: All petrol and diesel models Page Count Estimated Page Count: Refer to actual manual for exact count; typically extensive for comprehensive coverage Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, engine block, lubrication, intake/exhaust systems, timing procedures (chain/gear replacement, valve timing, tensioner adjustments) Engine Performance: Engine repair, tune-up procedures, ignition, fuel and emissions systems Transmission: Manual transmission, automatic transmission, clutch, transaxle, differential Drivetrain: Driveshaft, hub/bearing replacement Steering Suspension: Steering system, suspension components Brakes: Braking system (including ABS) Body Chassis: Body, general removal/installation instructions Climate Control: Heater and air conditioning, automatic climate control Electrical Electronics: Electrical systems, wiring diagrams, SRS (Supplemental Restraint System) Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement Tune Up: Comprehensive tune-up procedures Major Repairs: Engine rebuilds, transmission overhauls, suspension replacement Diagnostics Troubleshooting: Troubleshooting common issues, diagnostic procedures Component Replacement: Detailed instructions for replacing various components Timing Procedures: Valve timing, chain/gear replacement, tensioner release/reset Technical Depth Depth: Comprehensive A-Z coverage, suitable for professional mechanics and advanced DIYers Diagrams Illustrations: Includes detailed pictures and diagrams Torque Specifications: Provides tightening torques for various fasteners Special Tools: Lists special tools required for specific procedures Safety Precautions: Includes essential safety precautions for repairs 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with PC/MAC, Windows XP, NT, 2000, Vista, Windows 7 and later Print Quality Printability: All pages are printable Binding Type Binding: Digital download (no physical binding) Paper Type Paper Type: N/A (digital) Licensing Usage License: Unlimited use, never times out or expires ⚙️ Engine Specifications Primary Engine Common Petrol Engines: 1.4L (KFU/KFX), 1.6L (NFU), 2.0L (RFN/RLA/RLB/RLC/RLD/RFN/RFR) Common Diesel Engines: 1.4L HDi (8HX/8HY), 1.6L HDi (9HX/9HY/9HZ), 2.0L HDi (RHS/RHZ/RHY/RHX/RHR) Performance Horsepower Range: Typically 68hp (1.4 HDi) to 180hp (2.0 HDi 16V turbo in some performance variants, though not standard for all 2001-2004 models) Torque Range: Varies significantly by engine; refer to specific engine data within the manual. Fuel System Petrol Systems: Multi-point fuel injection (MPI) Diesel Systems: Common Rail Direct Injection (CRDi) for HDi engines 🔧 Transmission Standard Manual Transmission Offered: Yes, typically 5-speed manual transmissions Optional Automatic Transmission Offered: Yes, typically 4-speed automatic transmissions (e.g., AL4) Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door), SW (Station Wagon), CC (Coupe Cabriolet) Length: Approx. 4253mm (Hatchback), 4496mm (SW), 4374mm (CC) Width: Approx. 1760mm Height: Approx. 1458mm (Hatchback), 1522mm (SW), 1400mm (CC) Weights Curb Weight: Varies by engine and body style, typically 1200-1500 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for Hatchback, achieved in 2001) Active Features ABS: Standard or optional depending on trim level (Anti-lock Braking System) Esp: Optional (Electronic Stability Program) Passive Features Airbags: Frontal airbags, side airbags, curtain airbags (depending on specification) Srs System: Supplemental Restraint System (covered in manual) 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with steering wheel controls. Driver Assistance Cruise Control: Optional depending on trim level. Parking Sensors: Optional. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 1 year, whichever comes first. Diesel models may have different intervals (e.g., 20,000 km). Timing Belt Replacement: For petrol engines with timing belts (e.g., 1.6L), typically every 120,000 km or 10 years. HDi diesel engines often use timing chains or have specific interval recommendations. Fluid Specifications Engine Oil Specification: e.g., PSA B71 2290 (for diesel), ACEA A3/B4 or A5/B5 for petrol. Refer to manual for specific viscosity (e.g., 0W-30, 5W-30, 5W-40). Coolant Specification: Antifreeze/coolant concentrate, typically blue or purple (e.g., PSA specification). Brake Fluid Specification: DOT 4 Transmission Fluid Manual: GL-4 specification, 75W-80 or 75W-90 viscosity. Transmission Fluid Automatic: Specific ATF for AL4 transmission (e.g., LT 71141 or equivalent). Known Issues Common Problems: Issues can include ABS sensor failures, issues with the electric throttle control, early HDi particulate filter clogging, and problems with the AL4 automatic transmission (e.g., valve body issues, solenoid failures). Common Problems Petrol: Coil pack failures, ignition module issues on some engines. 📚 Vehicle History Brand Heritage Manufacturer: Peugeot, a French automobile manufacturer with a long history dating back to 1810 (initially producing bicycles and coffee grinders). Model Evolution Launch Year: 2001 Platform:...
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Peugeot 307 Petrol & Diesel Workshop Manual 2001 2002 2003 2004
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
307
Model Generation:
First Generation (T5)
Codes
Chassis Code:
T5
👋 Introduction
Market Position
Target Audience:
Peugeot 307 owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides professional-grade repair information, enabling significant cost savings on maintenance and repairs compared to dealership services.
Key Features
Primary Benefit:
Empowers users to perform their own servicing and repairs, enhancing understanding of vehicle systems.
Content Quality:
Professional quality service and repair manuals, detailed and specific to the Peugeot 307.
📋 Manual Details
Coverage Areas
Years Covered:
2001, 2002, 2003, 2004
Model Variants Covered:
All petrol and diesel models
Page Count
Estimated Page Count:
Refer to actual manual for exact count; typically extensive for comprehensive coverage
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valve train, engine block, lubrication, intake/exhaust systems, timing procedures (chain/gear replacement, valve timing, tensioner adjustments)
Engine Performance:
Engine repair, tune-up procedures, ignition, fuel and emissions systems
Transmission:
Manual transmission, automatic transmission, clutch, transaxle, differential
Drivetrain:
Driveshaft, hub/bearing replacement
Steering Suspension:
Steering system, suspension components
Brakes:
Braking system (including ABS)
Body Chassis:
Body, general removal/installation instructions
Climate Control:
Heater and air conditioning, automatic climate control
Electrical Electronics:
Electrical systems, wiring diagrams, SRS (Supplemental Restraint System)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement
Tune Up:
Comprehensive tune-up procedures
Major Repairs:
Engine rebuilds, transmission overhauls, suspension replacement
Diagnostics Troubleshooting:
Troubleshooting common issues, diagnostic procedures
Component Replacement:
Detailed instructions for replacing various components
Timing Procedures:
Valve timing, chain/gear replacement, tensioner release/reset
Technical Depth
Depth:
Comprehensive A-Z coverage, suitable for professional mechanics and advanced DIYers
Diagrams Illustrations:
Includes detailed pictures and diagrams
Torque Specifications:
Provides tightening torques for various fasteners
Special Tools:
Lists special tools required for specific procedures
Safety Precautions:
Includes essential safety precautions for repairs
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with PC/MAC, Windows XP, NT, 2000, Vista, Windows 7 and later
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (digital)
Licensing
Usage License:
Unlimited use, never times out or expires
⚙️ Engine Specifications
Primary Engine
Common Petrol Engines:
1.4L (KFU/KFX), 1.6L (NFU), 2.0L (RFN/RLA/RLB/RLC/RLD/RFN/RFR)
Common Diesel Engines:
1.4L HDi (8HX/8HY), 1.6L HDi (9HX/9HY/9HZ), 2.0L HDi (RHS/RHZ/RHY/RHX/RHR)
Performance
Horsepower Range:
Typically 68hp (1.4 HDi) to 180hp (2.0 HDi 16V turbo in some performance variants, though not standard for all 2001-2004 models)
Torque Range:
Varies significantly by engine; refer to specific engine data within the manual.
Fuel System
Petrol Systems:
Multi-point fuel injection (MPI)
Diesel Systems:
Common Rail Direct Injection (CRDi) for HDi engines
🔧 Transmission
Standard
Manual Transmission Offered:
Yes, typically 5-speed manual transmissions
Optional
Automatic Transmission Offered:
Yes, typically 4-speed automatic transmissions (e.g., AL4)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door), SW (Station Wagon), CC (Coupe Cabriolet)
Length:
Approx. 4253mm (Hatchback), 4496mm (SW), 4374mm (CC)
Width:
Approx. 1760mm
Height:
Approx. 1458mm (Hatchback), 1522mm (SW), 1400mm (CC)
Weights
Curb Weight:
Varies by engine and body style, typically 1200-1500 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for Hatchback, achieved in 2001)
Active Features
ABS:
Standard or optional depending on trim level (Anti-lock Braking System)
Esp:
Optional (Electronic Stability Program)
Passive Features
Airbags:
Frontal airbags, side airbags, curtain airbags (depending on specification)
Srs System:
Supplemental Restraint System (covered in manual)
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, often with steering wheel controls.
Driver Assistance
Cruise Control:
Optional depending on trim level.
Parking Sensors:
Optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first. Diesel models may have different intervals (e.g., 20,000 km).
Timing Belt Replacement:
For petrol engines with timing belts (e.g., 1.6L), typically every 120,000 km or 10 years. HDi diesel engines often use timing chains or have specific interval recommendations.
Fluid Specifications
Engine Oil Specification:
e.g., PSA B71 2290 (for diesel), ACEA A3/B4 or A5/B5 for petrol. Refer to manual for specific viscosity (e.g., 0W-30, 5W-30, 5W-40).
Coolant Specification:
Antifreeze/coolant concentrate, typically blue or purple (e.g., PSA specification).
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
GL-4 specification, 75W-80 or 75W-90 viscosity.
Transmission Fluid Automatic:
Specific ATF for AL4 transmission (e.g., LT 71141 or equivalent).
Known Issues
Common Problems:
Issues can include ABS sensor failures, issues with the electric throttle control, early HDi particulate filter clogging, and problems with the AL4 automatic transmission (e.g., valve body issues, solenoid failures).
Common Problems Petrol:
Coil pack failures, ignition module issues on some engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automobile manufacturer with a long history dating back to 1810 (initially producing bicycles and coffee grinders).
Model Evolution
Launch Year:
2001
Platform:
PSA EW/DW platform, shared with Citroën C4
Facelift:
A facelift occurred in 2004, introducing updated styling and features, though this manual covers the pre-facelift models.
Production
Production Period:
2001-2010 (First Generation T5)
🏆 Awards & Recognition
Recognitions
Safety Award:
Euro NCAP 5-star safety rating (achieved in 2001 for the hatchback model), signifying a high level of occupant protection.
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