Peugeot 309 1985-1997 Factory Service Repair Manual

Ordinarie pris: $133.00
Försäljningspris: $133.00
Ordinarie pris
Enhetspris: per

🏷️ Basic Information Identification Make: Peugeot Model: 309 Generation Code: 10C Production Years Covered: 1985-1997 👋 Introduction Market Position Vehicle Segment: Compact family car (hatchback). Target Audience: Owners of Peugeot 309 seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts. Competitive Analysis Key Competitors: Ford Escort, Volkswagen Golf, Vauxhall/Opel Astra, Renault 9/11. Key Features Manual Benefits: Saves money on repairs, provides in-depth knowledge, facilitates emergency repairs, offers convenience and accessibility. Manual Organization: Features a table of contents for easy navigation and information retrieval. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF File Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: Windows, Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belt/chain), lubrication system (oil pump, oil filter, oil pan), cooling system (radiator, water pump, thermostat, fan). Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection systems (Bosch LE2-Jetronic, K-Jetronic, Weber carburetors), idle control systems, emissions control systems. Ignition System: Ignition coil, distributor, spark plugs, ignition timing, electronic ignition modules, crankshaft/camshaft position sensors. Transmission Manual: Clutch system (clutch disc, pressure plate, release bearing), gearbox assembly, gearshift linkage, internal components (gears, synchros, bearings), service and repair procedures. Transmission Automatic: Automatic gearbox assembly, torque converter, hydraulic control systems, valve body, transmission fluid and filter service, repair procedures. Drivetrain: Front-wheel drive system, driveshafts, CV joints, differential (front axle), wheel bearings. Suspension Front: MacPherson strut suspension, control arms, ball joints, anti-roll bar, springs, shock absorbers, steering knuckle. Suspension Rear: Torsion beam axle, trailing arms, anti-roll bar, springs, shock absorbers. Steering System: Steering rack, steering column, tie rod ends, power steering system (pump, fluid, lines) if applicable. Brake System: Front disc brakes, rear drum brakes (or disc), brake calipers, brake pads, brake rotors, brake drums, brake shoes, master cylinder, brake booster, brake lines, parking brake system. Electrical System: Battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), dashboard instruments, fuses, relays, wiring harnesses, starting and charging system diagnostics. Body And Chassis: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass, seals, rust prevention and repair, chassis components. HVAC System: Heating system, ventilation, air conditioning system (if equipped), refrigerant handling, components (compressor, condenser, evaporator, blower motor). Interior Trim: Seat removal and installation, dashboard removal, interior paneling, headliner, carpet. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, belt and hose inspections, tune-ups. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based fault finding, electrical system troubleshooting guides. Engine Repair: Engine rebuild procedures, cylinder head removal and installation, piston and ring replacement, valve jobs, timing belt/chain replacement, oil pump and seal replacement. Transmission Service: Clutch replacement, transmission fluid and filter change, manual gearbox repairs, automatic transmission overhaul. Brake System Repair: Brake pad and rotor replacement, brake caliper servicing, brake shoe and drum replacement, brake bleeding procedures, master cylinder and booster replacement. Suspension And Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, control arm bushings, steering rack repair, wheel alignment procedures. Electrical Component Replacement: Alternator, starter motor, ignition coil, battery, fuses, relays, switches, sensors, ECU testing and replacement. Bodywork And Interior Repairs: Body panel alignment, door handle and lock repair, window regulator replacement, interior trim component replacement. Technical Depth Depth Of Information: Comprehensive, detailed, suitable for professional mechanics and advanced DIY enthusiasts. Detail Level: Includes detailed diagrams, exploded views, torque specifications, diagnostic trouble codes (DTCs), and step-by-step instructions for complex repairs. 📊 Manual Specifications File Format File Format Details: Digital PDF, optimized for readability and searchability. All pages are present and in English. Searchability: Text is searchable within the PDF document. Printability: Printable for physical use during repairs. Page Count: Estimated 1000+ pages (typical for a factory service manual of this scope, specific count not provided in product info). Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: PSA XU series (petrol), DV series (diesel - later models). Common Petrol Engines: 1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc), 1.6L (1580cc), 1.9L (1905cc) - carbureted and fuel-injected variants. Common Diesel Engines: 1.9L (1905cc) - naturally aspirated and turbo variants (later models). Performance Power Output Range: Approx. 55 hp (1.1L) to 130 hp (1.9 GTi). Torque Output Range: Approx. 85 Nm (1.1L) to 160 Nm (1.9 GTi). Fuel System Carburetor Models: Solex, Weber downdraft carburetors. Injection Systems: Bosch L-Jetronic, LE2-Jetronic, K-Jetronic (mechanical). 🔧 Transmission Standard Manual Transmission: 4-speed and 5-speed manual transmissions (e.g., BE1, MA5). Optional Automatic Transmission: 3-speed and 4-speed automatic transmissions (less common, often ZF sourced). Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback. Length: Approx. 4035 mm Width: Approx. 1680 mm Height: Approx. 1380 mm Weights Curb...

24 people are viewing this right now

Type: Car

Säljare:

Sku: 217888

Collections: ALL Peugeot

Availability: In stock

Tags: 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 309 Car Cars Peugeot

Produktvarianter

Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Generation Code:

Production Years Covered:

1985-1997

👋 Introduction

Market Position

Vehicle Segment:

Compact family car (hatchback).

Target Audience:

Owners of Peugeot 309 seeking to perform their own maintenance and repairs, independent repair shops, and automotive enthusiasts.

Competitive Analysis

Key Competitors:

Ford Escort, Volkswagen Golf, Vauxhall/Opel Astra, Renault 9/11.

Key Features

Manual Benefits:

Saves money on repairs, provides in-depth knowledge, facilitates emergency repairs, offers convenience and accessibility.

Manual Organization:

Features a table of contents for easy navigation and information retrieval.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

File Requirements:

Adobe PDF Reader, WinZip

Operating System Compatibility:

Windows, Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems (belt/chain), lubrication system (oil pump, oil filter, oil pan), cooling system (radiator, water pump, thermostat, fan).

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection systems (Bosch LE2-Jetronic, K-Jetronic, Weber carburetors), idle control systems, emissions control systems.

Ignition System:

Ignition coil, distributor, spark plugs, ignition timing, electronic ignition modules, crankshaft/camshaft position sensors.

Transmission Manual:

Clutch system (clutch disc, pressure plate, release bearing), gearbox assembly, gearshift linkage, internal components (gears, synchros, bearings), service and repair procedures.

Transmission Automatic:

Automatic gearbox assembly, torque converter, hydraulic control systems, valve body, transmission fluid and filter service, repair procedures.

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential (front axle), wheel bearings.

Suspension Front:

MacPherson strut suspension, control arms, ball joints, anti-roll bar, springs, shock absorbers, steering knuckle.

Suspension Rear:

Torsion beam axle, trailing arms, anti-roll bar, springs, shock absorbers.

Steering System:

Steering rack, steering column, tie rod ends, power steering system (pump, fluid, lines) if applicable.

Brake System:

Front disc brakes, rear drum brakes (or disc), brake calipers, brake pads, brake rotors, brake drums, brake shoes, master cylinder, brake booster, brake lines, parking brake system.

Electrical System:

Battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), dashboard instruments, fuses, relays, wiring harnesses, starting and charging system diagnostics.

Body And Chassis:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass, seals, rust prevention and repair, chassis components.

HVAC System:

Heating system, ventilation, air conditioning system (if equipped), refrigerant handling, components (compressor, condenser, evaporator, blower motor).

Interior Trim:

Seat removal and installation, dashboard removal, interior paneling, headliner, carpet.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, belt and hose inspections, tune-ups.

Troubleshooting Diagnostics:

Step-by-step diagnostic procedures for common and uncommon issues, symptom-based fault finding, electrical system troubleshooting guides.

Engine Repair:

Engine rebuild procedures, cylinder head removal and installation, piston and ring replacement, valve jobs, timing belt/chain replacement, oil pump and seal replacement.

Transmission Service:

Clutch replacement, transmission fluid and filter change, manual gearbox repairs, automatic transmission overhaul.

Brake System Repair:

Brake pad and rotor replacement, brake caliper servicing, brake shoe and drum replacement, brake bleeding procedures, master cylinder and booster replacement.

Suspension And Steering Repair:

Shock absorber and strut replacement, ball joint and tie rod end replacement, control arm bushings, steering rack repair, wheel alignment procedures.

Electrical Component Replacement:

Alternator, starter motor, ignition coil, battery, fuses, relays, switches, sensors, ECU testing and replacement.

Bodywork And Interior Repairs:

Body panel alignment, door handle and lock repair, window regulator replacement, interior trim component replacement.

Technical Depth

Depth Of Information:

Comprehensive, detailed, suitable for professional mechanics and advanced DIY enthusiasts.

Detail Level:

Includes detailed diagrams, exploded views, torque specifications, diagnostic trouble codes (DTCs), and step-by-step instructions for complex repairs.

📊 Manual Specifications

File Format

File Format Details:

Digital PDF, optimized for readability and searchability. All pages are present and in English.

Searchability:

Text is searchable within the PDF document.

Printability:

Printable for physical use during repairs.

Page Count:

Estimated 1000+ pages (typical for a factory service manual of this scope, specific count not provided in product info).

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Family:

PSA XU series (petrol), DV series (diesel - later models).

Common Petrol Engines:

1.1L (1124cc), 1.3L (1294cc), 1.4L (1360cc), 1.6L (1580cc), 1.9L (1905cc) - carbureted and fuel-injected variants.

Common Diesel Engines:

1.9L (1905cc) - naturally aspirated and turbo variants (later models).

Performance

Power Output Range:

Approx. 55 hp (1.1L) to 130 hp (1.9 GTi).

Torque Output Range:

Approx. 85 Nm (1.1L) to 160 Nm (1.9 GTi).

Fuel System

Carburetor Models:

Solex, Weber downdraft carburetors.

Injection Systems:

Bosch L-Jetronic, LE2-Jetronic, K-Jetronic (mechanical).

🔧 Transmission

Standard

Manual Transmission:

4-speed and 5-speed manual transmissions (e.g., BE1, MA5).

Optional

Automatic Transmission:

3-speed and 4-speed automatic transmissions (less common, often ZF sourced).

Features

Clutch Type:

Hydraulically operated single dry plate clutch.

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback.

Length:

Approx. 4035 mm

Width:

Approx. 1680 mm

Height:

Approx. 1380 mm

Weights

Curb Weight Range:

Approx. 950 kg - 1100 kg depending on engine and trim.

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official Euro NCAP or equivalent data available for this era, but known for robust chassis construction for its time.

Active Features

Standard Safety:

Disc front brakes, drum rear brakes, seat belts.

Passive Features

Optional Safety:

Anti-lock Braking System (ABS) on some later models, particularly GTi variants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette players, often with basic speaker systems. Aftermarket upgrades common.

Driver Assistance

Assistance Features:

Limited driver assistance features typical for its era. Focus on mechanical and electrical systems rather than electronic aids.

Connectivity

Connectivity Options:

No integrated connectivity features like Bluetooth or USB. Primarily basic electrical functions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 miles or 12 months, whichever comes first (refer to manual for specific engine).

Timing Belt Replacement:

Crucial interval, typically every 60,000-80,000 miles or 5 years for petrol engines (e.g., XU engines). Critical to prevent catastrophic engine damage.

Spark Plug Replacement:

Varies by spark plug type, typically 20,000-40,000 miles.

Fluid Specifications

Engine Oil Grade:

API SG/SH or ACEA A2/A3. Viscosity typically 10W-40 or 15W-50 depending on climate and engine (refer to manual for specific engine and ambient temperature).

Coolant Type:

Ethylene glycol-based antifreeze, mixed with distilled water. Typically a 50/50 mix. Refer to manual for specific type and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4 gear oil. Viscosity typically 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or equivalent ATF fluid (if equipped with automatic transmission).

Known Issues

Common Problems:

Rust in wheel arches and sills, aging suspension bushings, potential for head gasket failure on higher mileage engines, electrical connector corrosion, exhaust system wear, clutch wear.

📚 Vehicle History

Brand Heritage

Peugeot History Context:

Peugeot, a venerable French automaker with a long history of producing robust and well-engineered vehicles.

Model Evolution

309 Development:

Developed by Peugeot to fill the gap between the 205 and 305, utilizing a platform shared with the Citroën BX. Designed to be more practical than the 205 with larger interior space.

Facelifts And Updates:

Received a significant facelift in 1989 with updated styling, improved interior, and engine revisions. Introduced diesel engines and turbo variants during its lifespan.

Production

Production Period:

1985 to 1993 (main production). Covered by manual until 1997 for maintenance and repair information.

Manufacturing Locations:

Primarily manufactured in France.

🏆 Awards & Recognition

Recognitions

Model Awards:

While the 309 itself didn't win major individual awards like its smaller sibling, the 205, it was generally well-regarded for its practicality, comfort, and driving dynamics within its segment during its production run.