🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1990 Codes Chassis Code: Type 155 👋 Introduction Market Position Positioning: The Peugeot 405 was a strong contender in the family car segment during its production run, known for its comfortable ride and sophisticated styling. Competitive Analysis Competitors: Competed with models like the Ford Sierra, Opel/Vauxhall Cavalier, Volkswagen Passat, and Renault 21. Key Features Manual Benefit 1: Empowers owners to perform their own repairs, ensuring quality and saving money. Manual Benefit 2: Provides in-depth knowledge for efficient troubleshooting and maintenance. Manual Benefit 3: Accessible anytime, anywhere, directly on digital devices. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Varies by Engine/Trim, but comprehensive coverage implies several hundred pages. Manual Type Type: Service and Repair Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Detailed procedures for disassembly, inspection, repair, and reassembly of all engine variants. Transmission Service Repair: Coverage for manual and automatic transmissions, including clutch, gearbox, and final drive. Brake System: Components such as brake lines, master cylinder, calipers, rotors, pads, and ABS (if equipped). Electrical System: Comprehensive coverage including battery, charging system, starting system, lighting, ignition, and accessory circuits. Wiring Diagram: Detailed electrical wiring diagrams for all vehicle systems. Suspension: Front and rear suspension components, alignment, shocks, struts, bushings, and wheel bearings. Steering: Steering rack, power steering system, steering column, and associated components. Cooling System: Radiator, water pump, thermostat, hoses, fan, and coolant specifications. Fuel Injection Fuel System: Fuel pump, injectors, fuel lines, fuel filter, fuel pressure regulator, and ECU control. Emission System: Catalytic converter, oxygen sensors, EGR system, and emission control components. Engine Control System: ECU diagnostics, sensor inputs, actuator outputs, and engine management strategies. Chassis Body: Body repair, panel replacement, welding, glass replacement, and corrosion prevention. Restraint System: Seat belts, airbags (if equipped), and related safety systems. Axle: Front and rear axles, CV joints, differential (if applicable). Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspections. Troubleshooting: Systematic approach to diagnosing common and uncommon problems with step-by-step guidance. Disassembly Reassembly: Detailed instructions for removing and reinstalling major components and sub-assemblies. Periodic Lubrication: Lubrication points and recommended lubricants for various chassis components. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader, WinZip (for potential archives) Print Quality Quality: Digital format allowing for clear viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 1990: 1.6L (XU5 M, XU5 JP), 1.8L (XU7 JP), 1.9L (XU9 M, XU9 JA, XU9 K), 2.0L (XU10 J2, XU10 J2C), 1.9L TD (XUD7 TE), 1.9L DT (XUD9 TE/L) Performance Horsepower Range: Approx. 70 hp (naturally aspirated diesel) to 130 hp (Mi16 2.0L). Torque Range: Varies significantly by engine. Diesel variants offered good low-end torque. Fuel System Injection Type: Carburetor (early 1.6L, some 1.9L), Bosch LE2-Jetronic, Bosch Motronic (MPI) fuel injection for petrol engines; Indirect Injection for diesel engines. Engine Layout Layout: Transverse inline 4-cylinder Engine Type Aspirated: Naturally Aspirated and Turbocharged Diesel 🔧 Transmission Standard Transmission Options: 5-speed manual transmission (BE1, BE3) Optional Automatic Transmission: 4-speed automatic transmission (ZF, AL4 derivatives in later models, though less common in early 1990 models). Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Body Styles: 4-door sedan, 5-door hatchback, 5-door estate/wagon (Break). Wheelbase: Approx. 2660 mm (104.7 in) Length: Approx. 4365 mm (171.9 in) for sedan. Weights Curb Weight: Varies by engine and equipment, typically between 1050 kg and 1350 kg. 🛡️ Safety Features Ratings Euro Ncap: Euro NCAP ratings were not established in the same way as modern vehicles; however, it was considered a safe vehicle for its era. Active Features ABS: Optional on some models, standard on higher trims. Passive Features Seatbelts: 3-point front and rear seat belts (rear center lap belt on some models). Airbags: Driver's airbag was an option on later models, not standard on the 1990 model year. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, with options for upgraded units and speaker configurations. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Features: Limited by era; primarily mechanical and basic electrical systems. No modern connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil type. Timing Belt Interval: Crucial for XU engines. Approximately every 60,000 miles or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Type: API SG/SH rated oils. Viscosity varies by climate, typically 10W-40 or 15W-40 for petrol, and 10W-40 or 15W-40 for diesel. Coolant Type: Ethylene glycol-based antifreeze/coolant, typically mixed 50/50 with distilled water....