🏷️ Basic Information Identification Make: Peugeot Model: 407 Year: 2005 Generation Generation Identifier: First Generation (Phase 1) Codes Platform: PSA EW/ES Platform 👋 Introduction Market Position Positioning: The Peugeot 407 was positioned as a mid-size family car, offering a blend of comfort, space, and refined driving characteristics, often competing with established German and French rivals in its segment. Competitive Analysis Key Competitors: Ford Mondeo, Volkswagen Passat, Renault Laguna, Opel/Vauxhall Vectra, Citroën C5. Key Features Vehicle Highlights: Known for its comfortable ride, distinctive styling, and a range of efficient petrol and diesel engines. Later models introduced advanced features and technology. 📋 Manual Details Coverage Areas Primary Coverage: Vehicle operation, maintenance, troubleshooting, and repair procedures for the Peugeot 407 (2005 model year). Page Count Estimated Pages: Hundreds to Thousands (printable at high quality) Manual Type Type: Official Factory Service Repair Manual Language Language: English (implied by description, though not explicitly stated) Format Format: Digital (PDF, may require unzipper for larger files) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Lubrication System, Clutch, Transmission, Final Drive, Drive Shafts. Chassis: Brakes, Suspension, Steering, Wheels/Tires, Frame. Electrical: Complete Electrical System, Wiring Diagrams. Body & Interior: Body panels, Trim, Seats, Glass, Doors, Hatch/Trunk. Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, lubrication, tire rotation, inspections. Repair: Engine top end, engine removal/installation, component replacement (clutch, transmission, brakes, suspension, steering, etc.). Diagnostics & Troubleshooting: Identification of common problems, diagnostic procedures, fault finding, circuit analysis. Technical Data & Specifications: Detailed technical data as per original manufacturer, circuit diagrams, equipment specifications. Engine Top End: Includes cylinder head removal, valve servicing, camshaft timing, gasket replacement, and related component adjustments. Engine Lubrication System: Details oil pump operation, oil filter replacement, oil cooler servicing, oil pressure testing, and oil pan removal/installation. Chassis Components: Covers inspection, removal, installation, and servicing of steering rack, suspension arms, shock absorbers, springs, and wheel bearings. Brake System: Detailed procedures for brake pad and disc replacement, caliper servicing, brake fluid bleeding, ABS system diagnostics, and parking brake adjustments. Electrical System: Covers component identification, fuse box layouts, relay functions, battery maintenance, starter motor and alternator testing, lighting system repairs, and sensor diagnostics. Wiring Diagrams: Comprehensive circuit diagrams for all major systems (engine management, ABS, airbags, lighting, comfort, infotainment) enabling efficient troubleshooting of electrical faults. Fuel System: Includes fuel pump testing, fuel injector diagnostics and replacement, fuel filter replacement, and EVAP system checks. Transmission Overhaul: Detailed steps for manual and automatic transmission disassembly, inspection, component replacement, and reassembly. Includes torque specifications and fluid capacities. Bodywork Repair: Information on panel removal and installation, door mechanisms, glass replacement, and body sealing. Air Conditioning: Covers basic maintenance, refrigerant handling (with appropriate safety warnings), and component testing for the AC system. Technical Depth Depth: Comprehensive factory-level detail suitable for technicians, mechanics, and advanced DIY enthusiasts. Covers everything from basic operational guidance to in-depth repair and diagnostic procedures. Diagnostic Tools: While not explicitly a diagnostic tool manual, it provides the necessary theoretical knowledge and component locations to effectively use diagnostic tools like Peugeot's own Lexia/Diagbox. Torque Specifications: Includes critical torque specifications for engine, transmission, chassis, and body fasteners, essential for correct assembly and safety. Special Tools: Highlights any specific tools or equipment required for particular repair procedures, ensuring accuracy and efficiency. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High Quality (printable) Binding Type Binding: Digital (PDF, delivered electronically, not a physical book) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options 2005: Likely included EW10 (2.0L I4), EW12 (2.2L I4) petrol engines, and HDi diesel engines (e.g., DW10 2.0L HDi). Specific engine codes will be detailed within the manual. Performance Typical Performance 2.0L: Approx. 136-143 hp (petrol), 136 hp (HDi diesel). Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for HDi diesel engines. Engine Design Cylinder Arrangement: Inline 4-cylinder (I4) for most common variants. 🔧 Transmission Standard Transmission Options: Likely a 5-speed or 6-speed manual transmission as standard on many models. Optional Automatic Transmission: Available optional automatic transmissions (e.g., 4-speed or 6-speed automatic, depending on engine variant). Features Transmission Control: Manual linkage or electronic control for automatic transmissions. Specific diagnostic procedures for transmission control modules (TCM) will be covered. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (SW - Station Wagon), Hatchback (less common for 407 in some markets). Typical Length: Approx. 4676 mm (Saloon), 4763 mm (SW). Weights Curb Weight: Varies significantly by engine and equipment, typically 1400-1600 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: Peugeot 407 achieved a 5-star Euro NCAP rating for adult occupant protection. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Emergency Brake Assist (EBA). Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), pre-tensioned seatbelts, whiplash protection. 💡 Technology...