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Peugeot 505 Workshop Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993

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🏷️ Basic Information Identification Make: Peugeot Model: 505 Codes Chassis Code Range: 551A (Saloon/Estate) Generation Generation: 1st Generation (J53/J63) 👋 Introduction Market Position Target Audience: Peugeot 505 owners, DIY mechanics, independent repair shops. Competitive Analysis Value Proposition: Comprehensive, specific, and cost-saving resource for maintaining and repairing the Peugeot 505, offering dealer-level information at a fraction of the cost. Key Features Key Selling Points: All models and repairs A-Z, mechanical and electrical coverage, detailed diagrams, printable, instant delivery, cost savings, professional quality. 📋 Manual Details Coverage Areas Coverage Years: 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Model Variants Covered: All Models (Saloon, Estate/Wagon, Familiale, Break, potentially GTI and Turbo variants) Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'tons' with 'all repairs A-Z') Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (Implied by product description and target market) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Engine Lubrication, Intake Manifold/Exhaust System, Timing Marks, Valve Timing Procedures, Chain & Gear Replacement, Tensioner Adjustments/Release/Reset Methods, Sprocket/Gear Valve Timing Marks Engine Electrical And Ignition: Ignition System, Engine Control Systems (where applicable for later models) Fuel And Emissions: Fuel System (Carburetor and Injection), Emissions Control System Cooling And Heating: Cooling System, Heating System Transmission And Drivetrain: Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft Steering: Steering System (including power steering) Suspension: Suspension System (Front and Rear) Brakes: Brake System (including ABS where applicable) Body And Chassis: Body Repair, General Removal & Installation Instructions Electrical System: Full Electrical System, Wiring Diagrams Climate Control: Heater and Air Conditioning, Automatic Climate Control Safety Systems: Supplemental Restraint System (SRS) Procedures Included Routine Maintenance: Covered Tune Up Procedures: Covered Troubleshooting: Implied by 'all repairs A-Z' Component Removal And Installation: Covered for all major components Overhaul And Rebuild: Implied by 'all repairs A-Z' and 'engine repair' Diagnostic Procedures: Implied by detailed coverage and wiring diagrams Technical Depth Depth Of Coverage: Comprehensive: From routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork. Visual Aids: Tons of detailed pictures & diagrams included Specificity: Specific to Peugeot 505, not generic. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable (implied for PDF format) Print Quality Printability: All pages are printable Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Licensing Usage Rights: Use it as many times as you like; never time out or expire. ⚙️ Engine Specifications Primary Engine Engine Options Range: Various 4-cylinder and 6-cylinder gasoline and diesel engines (e.g., Douvrin PRV V6, XM7, XN1, XN6, XD2, XD3, XD3T variants). Engine Displacement Examples: 1.8L, 2.0L, 2.2L (4-cyl petrol), 2.5L (Diesel/Turbo Diesel), 2.8L (V6 petrol) Performance Horsepower Range Typical: Approx. 70 HP (Diesel) to 130 HP (Petrol) to 160 HP (Turbo/GTI/V6 variants). Specific figures vary by engine. Torque Range Typical: Varies significantly by engine type and displacement. Manual provides specific torque figures. Fuel System Fuel Delivery Types: Carburetor (e.g., Solex, Weber) and Fuel Injection (Bosch L-Jetronic, K-Jetronic for later models). Fuel Type: Unleaded Petrol, Diesel 🔧 Transmission Standard Standard Transmission Type: 4-speed or 5-speed Manual Transmission Optional Optional Transmission Type: 3-speed or 4-speed ZF Automatic Transmission Features Transmission Details: Front-wheel drive transaxle layout. 📐 Dimensions Exterior Wheelbase: Approximately 2800 mm (110.2 in) for saloon, longer for estate variants. Length: Varies by body style, approximately 4600-4800 mm (181-189 in) for saloon. Weights Curb Weight Range: Approximately 1250-1450 kg (2755-3197 lbs), varying by engine and trim. 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available crash test data for this era. Manual would contain structural repair data. Passive Features Passive Safety Features: Seat belts, reinforced safety cage construction. SRS for later models. Active Features Active Safety Features: Four-wheel disc brakes (standard on most models), power assisted steering. 💡 Technology Features Infotainment Infotainment System: Basic in-dash radio with cassette player. Some later models may have had upgraded sound systems. Driver Assistance Driver Assistance Features: Primarily focused on mechanical and electrical systems. ABS became available on later models. No electronic driver-assistance suites as seen in modern cars. Connectivity Connectivity Features: N/A (No factory Bluetooth, USB, or similar connectivity). 🔧 Maintenance Service Intervals Typical Oil Change Interval: Every 5,000-10,000 km (3,000-6,000 miles) or annually, depending on engine type and usage. Manual will provide precise intervals. Typical Timing Belt Interval: For engines with timing belts (e.g., some 4-cyl variants), typically 60,000-80,000 km (37,000-50,000 miles). For chain-driven engines, much longer or lifetime. Manual is crucial for specifics. Fluid Specifications Engine Oil Specification Examples: API SG or higher, SAE 10W-40 or 15W-40. Varies by engine. Manual will specify exact viscosity and API rating. Transmission Fluid Manual Examples: GL-4 rated gear oil, viscosity typically 75W-90 or 80W-90. Manual specifies exact type and quantity. Transmission...
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Peugeot 505 Workshop Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
505
Codes
Chassis Code Range:
551A (Saloon/Estate)
Generation
Generation:
1st Generation (J53/J63)
👋 Introduction
Market Position
Target Audience:
Peugeot 505 owners, DIY mechanics, independent repair shops.
Competitive Analysis
Value Proposition:
Comprehensive, specific, and cost-saving resource for maintaining and repairing the Peugeot 505, offering dealer-level information at a fraction of the cost.
Key Features
Key Selling Points:
All models and repairs A-Z, mechanical and electrical coverage, detailed diagrams, printable, instant delivery, cost savings, professional quality.
📋 Manual Details
Coverage Areas
Coverage Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Model Variants Covered:
All Models (Saloon, Estate/Wagon, Familiale, Break, potentially GTI and Turbo variants)
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'tons' with 'all repairs A-Z')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (Implied by product description and target market)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Engine Lubrication, Intake Manifold/Exhaust System, Timing Marks, Valve Timing Procedures, Chain & Gear Replacement, Tensioner Adjustments/Release/Reset Methods, Sprocket/Gear Valve Timing Marks
Engine Electrical And Ignition:
Ignition System, Engine Control Systems (where applicable for later models)
Fuel And Emissions:
Fuel System (Carburetor and Injection), Emissions Control System
Cooling And Heating:
Cooling System, Heating System
Transmission And Drivetrain:
Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft
Steering:
Steering System (including power steering)
Suspension:
Suspension System (Front and Rear)
Brakes:
Brake System (including ABS where applicable)
Body And Chassis:
Body Repair, General Removal & Installation Instructions
Electrical System:
Full Electrical System, Wiring Diagrams
Climate Control:
Heater and Air Conditioning, Automatic Climate Control
Safety Systems:
Supplemental Restraint System (SRS)
Procedures Included
Routine Maintenance:
Covered
Tune Up Procedures:
Covered
Troubleshooting:
Implied by 'all repairs A-Z'
Component Removal And Installation:
Covered for all major components
Overhaul And Rebuild:
Implied by 'all repairs A-Z' and 'engine repair'
Diagnostic Procedures:
Implied by detailed coverage and wiring diagrams
Technical Depth
Depth Of Coverage:
Comprehensive: From routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork.
Visual Aids:
Tons of detailed pictures & diagrams included
Specificity:
Specific to Peugeot 505, not generic.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable (implied for PDF format)
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Licensing
Usage Rights:
Use it as many times as you like; never time out or expire.
⚙️ Engine Specifications
Primary Engine
Engine Options Range:
Various 4-cylinder and 6-cylinder gasoline and diesel engines (e.g., Douvrin PRV V6, XM7, XN1, XN6, XD2, XD3, XD3T variants).
Engine Displacement Examples:
1.8L, 2.0L, 2.2L (4-cyl petrol), 2.5L (Diesel/Turbo Diesel), 2.8L (V6 petrol)
Performance
Horsepower Range Typical:
Approx. 70 HP (Diesel) to 130 HP (Petrol) to 160 HP (Turbo/GTI/V6 variants). Specific figures vary by engine.
Torque Range Typical:
Varies significantly by engine type and displacement. Manual provides specific torque figures.
Fuel System
Fuel Delivery Types:
Carburetor (e.g., Solex, Weber) and Fuel Injection (Bosch L-Jetronic, K-Jetronic for later models).
Fuel Type:
Unleaded Petrol, Diesel
🔧 Transmission
Standard
Standard Transmission Type:
4-speed or 5-speed Manual Transmission
Optional
Optional Transmission Type:
3-speed or 4-speed ZF Automatic Transmission
Features
Transmission Details:
Front-wheel drive transaxle layout.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2800 mm (110.2 in) for saloon, longer for estate variants.
Length:
Varies by body style, approximately 4600-4800 mm (181-189 in) for saloon.
Weights
Curb Weight Range:
Approximately 1250-1450 kg (2755-3197 lbs), varying by engine and trim.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available crash test data for this era. Manual would contain structural repair data.
Passive Features
Passive Safety Features:
Seat belts, reinforced safety cage construction. SRS for later models.
Active Features
Active Safety Features:
Four-wheel disc brakes (standard on most models), power assisted steering.
💡 Technology Features
Infotainment
Infotainment System:
Basic in-dash radio with cassette player. Some later models may have had upgraded sound systems.
Driver Assistance
Driver Assistance Features:
Primarily focused on mechanical and electrical systems. ABS became available on later models. No electronic driver-assistance suites as seen in modern cars.
Connectivity
Connectivity Features:
N/A (No factory Bluetooth, USB, or similar connectivity).
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or annually, depending on engine type and usage. Manual will provide precise intervals.
Typical Timing Belt Interval:
For engines with timing belts (e.g., some 4-cyl variants), typically 60,000-80,000 km (37,000-50,000 miles). For chain-driven engines, much longer or lifetime. Manual is crucial for specifics.
Fluid Specifications
Engine Oil Specification Examples:
API SG or higher, SAE 10W-40 or 15W-40. Varies by engine. Manual will specify exact viscosity and API rating.
Transmission Fluid Manual Examples:
GL-4 rated gear oil, viscosity typically 75W-90 or 80W-90. Manual specifies exact type and quantity.
Transmission Fluid Automatic Examples:
Dexron II or equivalent. Manual specifies exact type and quantity.
Coolant Specification:
Ethylene glycol based antifreeze, mixed with distilled water. Manual specifies type and mix ratio.
Known Issues
Common Wear Items:
Front suspension bushings, exhaust system components, cooling system hoses, fuel lines (due to age), carburetor wear, potential rust in certain climates.
Electrical Gremlins:
Age-related electrical issues can occur, especially with grounds and connectors. Manual's wiring diagrams are invaluable.
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Peugeot, a historic French automotive manufacturer, known for robust engineering and comfortable ride quality.
Model Evolution
Model Evolution Context:
The Peugeot 505 was the successor to the 504, continuing the tradition of a large, rear-wheel-drive (later front-wheel-drive for some components) executive car. It was one of the last Peugeot sedans with rear-wheel drive. The styling was an evolution from the 504, with a more modern, angular design by Pininfarina.
Production
Production Period:
1979–1992 in Europe, with continued production in Argentina, Nigeria, and China until the mid-2000s.
Manufacturing Locations:
France (Sochaux), also assembled in other countries under license.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not prominently cited, the 505 was generally well-regarded for its durability, comfort, and robust engineering, especially the estate versions which were popular as work vehicles and for families.
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