Peugeot 607 2000-2010 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 607 Model Years Covered: 2000-2010 👋 Introduction Market Position Vehicle Segment: Executive/Luxury Sedan Brand Perception: Peugeot's flagship model during its production run, aimed at comfort, refinement, and advanced features for its time. Competitive Analysis Competitors: Competed with other European executive sedans such as the BMW 5 Series, Mercedes-Benz E-Class, Audi A6, and the Citroën C6. Key Features Design: Distinctive styling, often praised for its elegant and aerodynamic lines. Interior focused on high-quality materials and driver comfort. Technology Early Adoption: Featured advanced technologies for its era, including sophisticated electronic control units, premium audio systems, and often a powerful diesel engine option. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Coverage Scope: Full Service, Repair, and Troubleshooting Format File Format: PDF Download Accessibility: Instant download, usable on multiple devices (computer, tablet, smartphone) Printability: Printable (single pages or entire manual) Licensing Usage License: Lifetime use, no expiry, no renewal fees Version Type: Full, unrestricted version Language Language: English (assumed based on product description) Compatibility Operating Systems: Windows and macOS compatible 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, repair, and diagnostic procedures for all engine variants (e.g., 2.0L EW10 J4, 2.2L EW12 J4, 2.2L HDi Diesel DW12 TED4/TED4-4). Engine Management: Ignition system, fuel injection system (Bosch Motronic, Siemens, etc.), emission control systems, sensor diagnostics, ECU testing and replacement. Transmission Manual: Repair and overhaul of manual gearboxes (e.g., BE4, ML5C), clutch system, linkage adjustments. Transmission Automatic: Service, repair, and diagnostic procedures for automatic transmissions (e.g., AL4 - DPO), torque converter, valve body, electronic control. Braking System: Front and rear brake component replacement (discs, pads, calipers), ABS/ESP system diagnostics and repair, hydraulic system bleeding. Suspension Steering: Front and rear suspension component replacement (struts, shocks, bushings, ball joints), power steering system repair, wheel alignment procedures. Electrical System: Wiring diagrams, battery, charging system (alternator, starter), lighting systems, auxiliary electrical components, fuse and relay identification. Body Interior: Body panel removal and installation, interior trim components, seating systems, door mechanisms, HVAC system service, climate control diagnostics. Body Exterior: Bumpers, fenders, hood, trunk lid, glass replacement, mirror assemblies, paint and corrosion protection. Comfort Convenience: Power windows, power locks, central locking system, sunroof operation, seat adjustment systems, parking sensors, cruise control. Safety Systems Airbag System: Airbag module replacement, SRS system diagnostics, seat belt pre-tensioners, crash sensor location and replacement. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, brake fluid flush, coolant replacement, spark plug replacement, timing belt/chain inspection/replacement. Troubleshooting: Systematic diagnostic flowcharts and common fault finding procedures for engine performance issues, electrical faults, HVAC problems, and more. Repair Overhaul: Step-by-step instructions for component replacement, engine rebuilding, transmission overhauling, suspension and brake system repairs. Diagnostics: Information on diagnostic trouble codes (DTCs), sensor data interpretation, and using diagnostic tools (e.g., Peugeot Planet System - PPS). Specifications Data: Torque specifications for all fasteners, fluid capacities and types, component clearances, electrical resistance values, and battery specifications. Technical Depth Detail Level: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed exploded diagrams and high-resolution photos. 📊 Manual Specifications File Characteristics File Quality: High-resolution digital format, ensuring clarity of diagrams and text. Searchability: Likely text-searchable PDF (common for modern digital manuals), allowing quick access to specific topics. Physical Attributes Binding Type: Not applicable (downloadable PDF) Paper Type: Not applicable (downloadable PDF) ⚙️ Engine Specifications Primary Engine Petrol Engine Codes: EW10 J4 (2.0L), EW12 J4 (2.2L) Displacement 2.0L: 1997 cc Power 2.0L: 136 PS (134 hp / 100 kW) at 6000 rpm Torque 2.0L: 190 Nm (140 lb-ft) at 4100 rpm Displacement 2.2L: 2230 cc Power 2.2L: 160 PS (158 hp / 118 kW) at 6000 rpm Torque 2.2L: 220 Nm (162 lb-ft) at 3900 rpm Primary Engine Diesel Engine Codes: DW12 TED4 (2.2 HDi) Displacement Diesel: 2179 cc Power Diesel: 136 PS (134 hp / 100 kW) at 4000 rpm Torque Diesel: 310 Nm (229 lb-ft) at 2000 rpm Fuel System Petrol: Multi-point Fuel Injection (MPI) Diesel: Common Rail Direct Injection (CRDi) with Turbocharger and Intercooler 🔧 Transmission Standard Transmission Petrol 2.0L: 5-speed Manual (BE4) Petrol 2.2L: 5-speed Manual (ML5C) Diesel 2.2 Hdi: 5-speed Manual (ML5C) Optional Transmission Petrol 2.0L: 4-speed Automatic (AL4 - DPO) Petrol 2.2L: 4-speed Automatic (AL4 - DPO) Diesel 2.2 Hdi: 4-speed Automatic (AL4 - DPO) Features Al4 Drivetrain: Electronically controlled automatic transmission with Sport and Snow modes. 📐 Dimensions Exterior Length: Approx. 4870 mm (191.7 in) Width: Approx. 1830 mm (72.0 in) Height: Approx. 1450 mm (57.1 in) Wheelbase Wheelbase: Approx. 2800 mm (110.2 in) Weights Curb Weight Range: Approx. 1500-1650 kg (3307-3638 lbs) depending on engine and equipment. 🛡️ Safety Features Ratings Euroncap Rating: 4 Stars (2002) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (ESP) on some models. Passive Features Airbags: Multiple airbags including front, side, and curtain...
Peugeot's flagship model during its production run, aimed at comfort, refinement, and advanced features for its time.
Competitive Analysis
Competitors:
Competed with other European executive sedans such as the BMW 5 Series, Mercedes-Benz E-Class, Audi A6, and the Citroën C6.
Key Features
Design:
Distinctive styling, often praised for its elegant and aerodynamic lines. Interior focused on high-quality materials and driver comfort.
Technology Early Adoption:
Featured advanced technologies for its era, including sophisticated electronic control units, premium audio systems, and often a powerful diesel engine option.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Coverage Scope:
Full Service, Repair, and Troubleshooting
Format
File Format:
PDF Download
Accessibility:
Instant download, usable on multiple devices (computer, tablet, smartphone)
Printability:
Printable (single pages or entire manual)
Licensing
Usage License:
Lifetime use, no expiry, no renewal fees
Version Type:
Full, unrestricted version
Language
Language:
English (assumed based on product description)
Compatibility
Operating Systems:
Windows and macOS compatible
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, repair, and diagnostic procedures for all engine variants (e.g., 2.0L EW10 J4, 2.2L EW12 J4, 2.2L HDi Diesel DW12 TED4/TED4-4).
Engine Management:
Ignition system, fuel injection system (Bosch Motronic, Siemens, etc.), emission control systems, sensor diagnostics, ECU testing and replacement.
Transmission Manual:
Repair and overhaul of manual gearboxes (e.g., BE4, ML5C), clutch system, linkage adjustments.
Transmission Automatic:
Service, repair, and diagnostic procedures for automatic transmissions (e.g., AL4 - DPO), torque converter, valve body, electronic control.
Braking System:
Front and rear brake component replacement (discs, pads, calipers), ABS/ESP system diagnostics and repair, hydraulic system bleeding.
Suspension Steering:
Front and rear suspension component replacement (struts, shocks, bushings, ball joints), power steering system repair, wheel alignment procedures.
Electrical System:
Wiring diagrams, battery, charging system (alternator, starter), lighting systems, auxiliary electrical components, fuse and relay identification.
Body Interior:
Body panel removal and installation, interior trim components, seating systems, door mechanisms, HVAC system service, climate control diagnostics.
Power windows, power locks, central locking system, sunroof operation, seat adjustment systems, parking sensors, cruise control.
Safety Systems
Airbag System:
Airbag module replacement, SRS system diagnostics, seat belt pre-tensioners, crash sensor location and replacement.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, brake fluid flush, coolant replacement, spark plug replacement, timing belt/chain inspection/replacement.
Troubleshooting:
Systematic diagnostic flowcharts and common fault finding procedures for engine performance issues, electrical faults, HVAC problems, and more.
Repair Overhaul:
Step-by-step instructions for component replacement, engine rebuilding, transmission overhauling, suspension and brake system repairs.
Diagnostics:
Information on diagnostic trouble codes (DTCs), sensor data interpretation, and using diagnostic tools (e.g., Peugeot Planet System - PPS).
Specifications Data:
Torque specifications for all fasteners, fluid capacities and types, component clearances, electrical resistance values, and battery specifications.
Technical Depth
Detail Level:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Includes detailed exploded diagrams and high-resolution photos.
📊 Manual Specifications
File Characteristics
File Quality:
High-resolution digital format, ensuring clarity of diagrams and text.
Searchability:
Likely text-searchable PDF (common for modern digital manuals), allowing quick access to specific topics.
Physical Attributes
Binding Type:
Not applicable (downloadable PDF)
Paper Type:
Not applicable (downloadable PDF)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Codes:
EW10 J4 (2.0L), EW12 J4 (2.2L)
Displacement 2.0L:
1997 cc
Power 2.0L:
136 PS (134 hp / 100 kW) at 6000 rpm
Torque 2.0L:
190 Nm (140 lb-ft) at 4100 rpm
Displacement 2.2L:
2230 cc
Power 2.2L:
160 PS (158 hp / 118 kW) at 6000 rpm
Torque 2.2L:
220 Nm (162 lb-ft) at 3900 rpm
Primary Engine Diesel
Engine Codes:
DW12 TED4 (2.2 HDi)
Displacement Diesel:
2179 cc
Power Diesel:
136 PS (134 hp / 100 kW) at 4000 rpm
Torque Diesel:
310 Nm (229 lb-ft) at 2000 rpm
Fuel System
Petrol:
Multi-point Fuel Injection (MPI)
Diesel:
Common Rail Direct Injection (CRDi) with Turbocharger and Intercooler
🔧 Transmission
Standard Transmission
Petrol 2.0L:
5-speed Manual (BE4)
Petrol 2.2L:
5-speed Manual (ML5C)
Diesel 2.2 Hdi:
5-speed Manual (ML5C)
Optional Transmission
Petrol 2.0L:
4-speed Automatic (AL4 - DPO)
Petrol 2.2L:
4-speed Automatic (AL4 - DPO)
Diesel 2.2 Hdi:
4-speed Automatic (AL4 - DPO)
Features
Al4 Drivetrain:
Electronically controlled automatic transmission with Sport and Snow modes.
📐 Dimensions
Exterior
Length:
Approx. 4870 mm (191.7 in)
Width:
Approx. 1830 mm (72.0 in)
Height:
Approx. 1450 mm (57.1 in)
Wheelbase
Wheelbase:
Approx. 2800 mm (110.2 in)
Weights
Curb Weight Range:
Approx. 1500-1650 kg (3307-3638 lbs) depending on engine and equipment.
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (2002)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP) on some models.
Passive Features
Airbags:
Multiple airbags including front, side, and curtain airbags.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Premium JBL or Clarion audio systems, often with CD player, radio, and steering wheel controls. Some models featured navigation systems.
Driver Assistance
Parking Sensors:
Front and rear parking sensors were optional or standard on higher trims.
Cruise Control:
Standard or optional cruise control and speed limiter functions.
Connectivity
Can Bus:
Utilizes a CAN (Controller Area Network) bus system for communication between various electronic control units, impacting diagnostics.
Comfort Features
Seats:
Electric adjustment for front seats, often with memory function for the driver's seat. Heated seats were an option.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Every 15,000 km or 12 months (whichever comes first), subject to driving conditions. Refer to manual for specific oil grades.
Oil Change Diesel:
Every 20,000 km or 12 months (whichever comes first), subject to driving conditions. Diesel Particulate Filter (DPF) considerations are crucial.
Timing Belt Petrol:
For EW series engines, typically 120,000 km or 6 years. Critical to verify with the manual due to potential for severe damage if it breaks.
Timing Belt Diesel:
DW12 HDi engines use a timing belt. Interval typically 180,000 km or 8 years. Includes tensioners and idler pulleys.
Fluid Specifications
Engine Oil Petrol 2.0L:
SAE 5W-40, API SL/CF or ACEA A3/B4 (check specific oil manufacturer approvals).
Engine Oil Petrol 2.2L:
SAE 5W-40, API SL/CF or ACEA A3/B4 (check specific oil manufacturer approvals).
Engine Oil Diesel 2.2 Hdi:
SAE 5W-30 Low SAPS, API CF/CI-4 or ACEA C3 (essential for DPF systems). Check specific PSA approvals (e.g., B71 2290).
Coolant:
Peugeot/Citroën (PSA) approved antifreeze/coolant concentrate, typically a long-life silicate-free formulation. Mix 50/50 with distilled water. (e.g., Total Glacelf Auto Supra).
Brake Fluid:
DOT 4 (refer to manual for specific type, e.g., DOT 4 LV for lower viscosity).
LT 71141 or equivalent (specific automatic transmission fluid). Critical to use correct fluid to avoid damage.
Known Issues
Electrical Gremlins:
Can suffer from intermittent electrical faults, often related to body control modules, door wiring harnesses, or CAN bus communication.
Hdi Dpf:
Diesel models with Diesel Particulate Filters (DPF) can experience clogging if regeneration cycles are not completed, especially with short journeys. Manual provides DPF service procedures.
Al4 Automatic Transmission:
Known for potential issues with the valve body, solenoid packs, and fluid degradation, leading to harsh shifting or limp-home mode. Proper fluid changes and diagnostics are key.
Suspension Components:
Wear on front suspension components like wishbone bushings and ball joints can lead to noise and poor handling. Strut top mounts can also fail.
Climate Control Actuators:
HVAC system can experience issues with blend door actuators, leading to incorrect temperature or air direction.
📚 Vehicle History
Brand Heritage
Peugeot Luxury Sedans:
Peugeot has a long history of producing large executive sedans, following models like the Peugeot 505 and 605.
Model Evolution
Generation 1 Codename:
Type D81/D82
Introduction Year:
1999 (Paris Motor Show), launched in 2000.
Facelift:
Minor facelift occurred around 2004, with subtle styling updates and technology improvements.