Peugeot 806 2.0 HDi (With particle filter) 2002 Service Manu
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🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.0 HDi (With particle filter) Codes Engine Code Identifier: DW10 Chassis Platform: PSA SE44 (shared with Citroën Evasion, Fiat Ulysse, Lancia Zeta) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, professional technicians, DIY enthusiasts Competitive Analysis Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Chrysler Voyager Key Features Manual Advantage: Official full factory service repair manual, hundreds of pages, step-by-step instructions, detailed diagrams, written for both professionals and DIYers Vehicle Usp: Spacious and versatile MPV platform, diesel engine efficiency and torque, introduction of particulate filter technology for cleaner emissions 📋 Manual Details Coverage Areas Coverage Scope: Complete factory service and repair Page Count Estimated Pages: Hundreds (specific count not provided, but described as extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Management: Diagnosis, repair, maintenance of the 2.0 HDi engine, including fuel injection, ignition, cooling, lubrication, and exhaust systems (with emphasis on particle filter operation) Drivetrain: Manual and automatic transmission service, clutch operation, differential, drive shafts Chassis And Suspension: Front and rear suspension components, steering system, wheel alignment, hubs, bearings Braking System: Hydraulic and mechanical brake system components, ABS, brake pad/disc replacement, fluid service Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, power windows, central locking, diagnostic port (OBD-II) Body And Interior: Body panel removal and installation, door mechanisms, interior trim, seats, HVAC system, body sealing Emission Control: Detailed information on the diesel particulate filter (DPF) system, regeneration processes, sensor diagnostics, and related components Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, fuel filter replacement, coolant service, brake fluid flush, drive belt inspection and replacement Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation Component Repair And Rebuild: Detailed instructions for dismantling, repairing, cleaning, and reassembling various vehicle components Installation And Replacement: Guidance on replacing parts such as sensors, actuators, alternators, starters, and body panels Special Tools And Equipment: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and component overhaul 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (typical for professionally produced PDFs) Print Quality Printability: Full printable pages Diagram Quality: Top quality diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Zoom Capability Zoom: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder turbocharged diesel engine with direct injection Engine Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 17.9:1 (typical for DW10 engines of this era) Fuel System: Common Rail Direct Injection (CRDi) with electronic control Emission Control: Diesel Particulate Filter (DPF) with passive and active regeneration Performance Horsepower: 94 hp (70 kW) @ 4000 rpm (approximate, may vary slightly by market tuning) Torque: 192 Nm (142 lb-ft) @ 1700-2000 rpm (approximate) 🔧 Transmission Standard Type: 5-speed Manual Transmission (ML5) Optional Type: 4-speed Automatic Transmission (AL4/DP0) Features Gear Ratios: Detailed gear ratios for both manual and automatic transmissions are covered in the manual. Transmission Fluid: Specifications for manual and automatic transmission fluid types and capacities are provided. 📐 Dimensions Exterior Length: 4457 mm (approximate) Width: 1804 mm (approximate) Height: 1740 mm (approximate) Weights Curb Weight: Approximately 1700-1800 kg (depending on configuration) Cargo Luggage Capacity: Highly variable due to configurable seating, typically 300-1500+ liters. Full details on seat folding and cargo configurations are in the manual. 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for earlier models, 2002 likely similar or improved). Specific rating details will be in the manual if covered. Active Features ABS: Anti-lock Braking System (standard) Esp: Electronic Stability Program (optional on some trims/markets) Passive Features Airbags: Driver, passenger, and side airbags (number and location specified in manual) Seatbelts: 3-point seatbelts with pretensioners for all occupants 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player. Manual details unit removal and wiring. Driver Assistance Cruise Control: Optional cruise control system availability. Manual covers operation and diagnosis. Connectivity OBD Ii: On-Board Diagnostics II (OBD-II) port for fault code reading. Manual details connector location and data interpretation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first. Refer to the manual for specific interval based on driving conditions. Dpf Regeneration Awareness: The manual will detail symptoms and procedures related to DPF regeneration cycles, crucial for maintaining this system. Fluid Specifications Engine Oil: Specific grade and specification for the 2.0 HDi engine (e.g., ACEA B3/B4 or C3 if suitable for DPF) will be listed. Capacity: approx. 5.5 - 6.0 liters. Coolant: Antifreeze/coolant specification (e.g.,...
PSA SE44 (shared with Citroën Evasion, Fiat Ulysse, Lancia Zeta)
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, professional technicians, DIY enthusiasts
Competitive Analysis
Competitors:
Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Chrysler Voyager
Key Features
Manual Advantage:
Official full factory service repair manual, hundreds of pages, step-by-step instructions, detailed diagrams, written for both professionals and DIYers
Vehicle Usp:
Spacious and versatile MPV platform, diesel engine efficiency and torque, introduction of particulate filter technology for cleaner emissions
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service and repair
Page Count
Estimated Pages:
Hundreds (specific count not provided, but described as extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Management:
Diagnosis, repair, maintenance of the 2.0 HDi engine, including fuel injection, ignition, cooling, lubrication, and exhaust systems (with emphasis on particle filter operation)
Drivetrain:
Manual and automatic transmission service, clutch operation, differential, drive shafts
Chassis And Suspension:
Front and rear suspension components, steering system, wheel alignment, hubs, bearings
Braking System:
Hydraulic and mechanical brake system components, ABS, brake pad/disc replacement, fluid service
Electrical System:
Wiring diagrams, battery, charging system, starter motor, lighting, power windows, central locking, diagnostic port (OBD-II)
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, HVAC system, body sealing
Emission Control:
Detailed information on the diesel particulate filter (DPF) system, regeneration processes, sensor diagnostics, and related components
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, coolant service, brake fluid flush, drive belt inspection and replacement
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, fault code interpretation
Component Repair And Rebuild:
Detailed instructions for dismantling, repairing, cleaning, and reassembling various vehicle components
Installation And Replacement:
Guidance on replacing parts such as sensors, actuators, alternators, starters, and body panels
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component overhaul
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (typical for professionally produced PDFs)
Print Quality
Printability:
Full printable pages
Diagram Quality:
Top quality diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Zoom Capability
Zoom:
YES
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder turbocharged diesel engine with direct injection
Engine Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
17.9:1 (typical for DW10 engines of this era)
Fuel System:
Common Rail Direct Injection (CRDi) with electronic control
Emission Control:
Diesel Particulate Filter (DPF) with passive and active regeneration
Performance
Horsepower:
94 hp (70 kW) @ 4000 rpm (approximate, may vary slightly by market tuning)
Torque:
192 Nm (142 lb-ft) @ 1700-2000 rpm (approximate)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (ML5)
Optional
Type:
4-speed Automatic Transmission (AL4/DP0)
Features
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions are covered in the manual.
Transmission Fluid:
Specifications for manual and automatic transmission fluid types and capacities are provided.
📐 Dimensions
Exterior
Length:
4457 mm (approximate)
Width:
1804 mm (approximate)
Height:
1740 mm (approximate)
Weights
Curb Weight:
Approximately 1700-1800 kg (depending on configuration)
Cargo
Luggage Capacity:
Highly variable due to configurable seating, typically 300-1500+ liters. Full details on seat folding and cargo configurations are in the manual.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for earlier models, 2002 likely similar or improved). Specific rating details will be in the manual if covered.
Active Features
ABS:
Anti-lock Braking System (standard)
Esp:
Electronic Stability Program (optional on some trims/markets)
Passive Features
Airbags:
Driver, passenger, and side airbags (number and location specified in manual)
Seatbelts:
3-point seatbelts with pretensioners for all occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player. Manual details unit removal and wiring.
Driver Assistance
Cruise Control:
Optional cruise control system availability. Manual covers operation and diagnosis.
Connectivity
OBD Ii:
On-Board Diagnostics II (OBD-II) port for fault code reading. Manual details connector location and data interpretation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first. Refer to the manual for specific interval based on driving conditions.
Dpf Regeneration Awareness:
The manual will detail symptoms and procedures related to DPF regeneration cycles, crucial for maintaining this system.
Fluid Specifications
Engine Oil:
Specific grade and specification for the 2.0 HDi engine (e.g., ACEA B3/B4 or C3 if suitable for DPF) will be listed. Capacity: approx. 5.5 - 6.0 liters.
Coolant:
Antifreeze/coolant specification (e.g., PSA specific or equivalent) and capacity (approx. 7-8 liters).
Brake Fluid:
DOT 4 standard brake fluid.
Known Issues
Dpf Clogging:
Common issue with older DPF systems, especially with short journeys. Manual provides diagnosis and regeneration procedures.
Egr Valve:
EGR valve can become clogged with carbon deposits, affecting engine performance. Manual covers cleaning and replacement.
Turbocharger:
Potential issues with turbocharger wastegate or variable geometry actuation. Manual guides diagnosis.
Electrical Gremlins:
Some older PSA vehicles can exhibit minor electrical faults. Comprehensive wiring diagrams in the manual are essential.
📚 Vehicle History
Brand Heritage
Manufacturer:
Peugeot, a French automobile manufacturer with a long history dating back to 1810.
Model Evolution
Platform Sharing:
The Peugeot 806 is part of the 'Eurovan' project, a joint venture between PSA Peugeot Citroën and Fiat Auto, sharing its platform with the Citroën Evasion, Fiat Ulysse, and Lancia Zeta. This collaborative design is fully detailed in the manual's structural sections.
Production
Production Years:
1994–2002 (The 2002 model year represents the later part of the first generation, potentially with some facelifts or updates)
Manufacturing Location:
Sevel Sud plant in Italy.
🏆 Awards & Recognition
Recognitions
Vehicle Segment Popularity:
The 806, as part of the Eurovan family, was a significant player in the early MPV market, offering a strong blend of practicality and French design.