🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 2.2 HDI (with Particle Filter) 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Competitive Analysis Key Competitors: Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Chrysler Voyager, Renault Espace. Key Features Vehicle Strengths: Spacious and versatile interior, comfortable ride, strong diesel engine performance, good fuel economy for its size. Manual Purpose Value Proposition: Empowers owners and independent mechanics with professional-level repair and maintenance information, reducing reliance on costly dealership services and saving time. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Repair, Troubleshooting Page Count Estimated Page Count: Approximately 800-1200 pages (typical for comprehensive SRM) Manual Type Type: Service and Repair Manual (SRM) Language Language: English Format Delivery Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, component testing, lubrication system, cooling system, fuel system (common rail, injection, particulate filter system), exhaust system, timing belt/chain replacement, engine mounts, ancillary components (alternator, power steering pump, AC compressor). Transmission: Manual and Automatic transmission service, repair, adjustments, fluid checks and replacement, clutch operation and replacement, driveshafts, CV joints. Brakes: Hydraulic system, ABS diagnostics and repair, brake pad and disc replacement, caliper overhaul, brake fluid service, parking brake. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, steering system, wheel alignment specifications. Electrical: Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, power windows, central locking, climate control, ECU diagnostics, fuse and relay locations and functions, body control modules. Bodywork And Chassis: Body panel repair, doors, hood, tailgate, interior trim removal and installation, chassis components, rust prevention and repair. HVAC: Air conditioning system service, refrigerant handling, heating system, ventilation, climate control unit diagnostics. Fuel System: Diesel injection system, common rail pressure, glow plug system, fuel filter replacement, fuel tank and lines, particulate filter regeneration and replacement. Procedures Included Maintenance: Scheduled maintenance intervals (oil changes, filter replacements, fluid checks), inspection points, service item replacement (spark plugs, air filter, fuel filter, cabin filter). Troubleshooting: Diagnostic charts for common symptoms, fault codes (OBD-II), step-by-step diagnostic procedures for various systems. Repair: Component removal, installation, adjustment, and overhaul procedures for all major vehicle systems. Diagnostics: Engine management system diagnostics, ABS/ESP system diagnostics, body electronics diagnostics, use of diagnostic scan tools. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive: Covers from basic fluid changes and checks to complete engine and transmission rebuilds, advanced electrical system diagnostics, and body panel repair. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (High Quality) Binding Type Binding: Digital (N/A for PDF, but printable pages facilitate binding) Paper Type Paper Quality: N/A (Digital) Features Zoom Capability: YES (Zoom IN/OUT) Searchability: Typically searchable text within PDF Delivery Access: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: DW12TED4 (Likely variant) Engine Type: Inline 4-cylinder Turbocharged Diesel with Intercooler Displacement: 2.2 Liters (2179 cc) Bore X Stroke: 85.0 mm x 96.0 mm (Typical for this engine family) Compression Ratio: 17.5:1 (Typical) Performance Horsepower: 130 PS (96 kW) @ 4000 rpm (Approximate) Torque: 310 Nm (229 lb-ft) @ 2000 rpm (Approximate) Fuel System Injection System: Common Rail Direct Injection (Bosch or Siemens system typical) Fuel Type: Diesel Engine Management ECU: ECU controlled engine management, including fuel injection, turbocharging, and emissions systems. Emission Control Particulate Filter: Equipped with a Diesel Particulate Filter (DPF) for emissions control. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (likely available) Features Clutch: Hydraulically operated single dry plate clutch (for manual). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-80 or 75W-90 (Consult manual for exact specification) Automatic Transmission Fluid: ATF Dexron III or equivalent (Consult manual for exact specification) 📐 Dimensions Exterior Length: Approx. 4450 mm Width: Approx. 1800 mm Height: Approx. 1750 mm Wheelbase Wheelbase: Approx. 2820 mm Weights Curb Weight: Approx. 1700-1850 kg (Varies with configuration) Cargo Cargo Volume: Highly configurable due to sliding/removable seats, typically 500-2500+ liters. 🛡️ Safety Features Ratings Euro Ncap: 4 Stars (for 806, general model rating applies) Active Features ABS: Anti-lock Braking System (Standard) Esp: Electronic Stability Program (Optional or standard on higher trims) Traction Control: Traction Control System (TCS) likely available. Passive Features Airbags: Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim level). Seatbelts: Three-point seatbelts with pretensioners and force limiters. Child Seat Anchors: ISOFIX mounting points for child safety seats. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, potentially with steering wheel controls. Navigation: Optional satellite navigation system may have been available. Driver Assistance Cruise Control: Available on most models. Connectivity Connectivity Features: Limited by modern standards; may include basic phone integration via Bluetooth on later models or aftermarket installations. 🔧 Maintenance Service Intervals Engine...
Ford Galaxy, Volkswagen Sharan, Seat Alhambra, Chrysler Voyager, Renault Espace.
Key Features
Vehicle Strengths:
Spacious and versatile interior, comfortable ride, strong diesel engine performance, good fuel economy for its size.
Manual Purpose
Value Proposition:
Empowers owners and independent mechanics with professional-level repair and maintenance information, reducing reliance on costly dealership services and saving time.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Page Count
Estimated Page Count:
Approximately 800-1200 pages (typical for comprehensive SRM)
Manual and Automatic transmission service, repair, adjustments, fluid checks and replacement, clutch operation and replacement, driveshafts, CV joints.
Brakes:
Hydraulic system, ABS diagnostics and repair, brake pad and disc replacement, caliper overhaul, brake fluid service, parking brake.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, steering system, wheel alignment specifications.
Electrical:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, power windows, central locking, climate control, ECU diagnostics, fuse and relay locations and functions, body control modules.
Bodywork And Chassis:
Body panel repair, doors, hood, tailgate, interior trim removal and installation, chassis components, rust prevention and repair.
HVAC:
Air conditioning system service, refrigerant handling, heating system, ventilation, climate control unit diagnostics.
Fuel System:
Diesel injection system, common rail pressure, glow plug system, fuel filter replacement, fuel tank and lines, particulate filter regeneration and replacement.
Diagnostic charts for common symptoms, fault codes (OBD-II), step-by-step diagnostic procedures for various systems.
Repair:
Component removal, installation, adjustment, and overhaul procedures for all major vehicle systems.
Diagnostics:
Engine management system diagnostics, ABS/ESP system diagnostics, body electronics diagnostics, use of diagnostic scan tools.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive: Covers from basic fluid changes and checks to complete engine and transmission rebuilds, advanced electrical system diagnostics, and body panel repair.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (High Quality)
Binding Type
Binding:
Digital (N/A for PDF, but printable pages facilitate binding)
Paper Type
Paper Quality:
N/A (Digital)
Features
Zoom Capability:
YES (Zoom IN/OUT)
Searchability:
Typically searchable text within PDF
Delivery
Access:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
DW12TED4 (Likely variant)
Engine Type:
Inline 4-cylinder Turbocharged Diesel with Intercooler
Displacement:
2.2 Liters (2179 cc)
Bore X Stroke:
85.0 mm x 96.0 mm (Typical for this engine family)
Compression Ratio:
17.5:1 (Typical)
Performance
Horsepower:
130 PS (96 kW) @ 4000 rpm (Approximate)
Torque:
310 Nm (229 lb-ft) @ 2000 rpm (Approximate)
Fuel System
Injection System:
Common Rail Direct Injection (Bosch or Siemens system typical)
Fuel Type:
Diesel
Engine Management
ECU:
ECU controlled engine management, including fuel injection, turbocharging, and emissions systems.
Emission Control
Particulate Filter:
Equipped with a Diesel Particulate Filter (DPF) for emissions control.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (likely available)
Features
Clutch:
Hydraulically operated single dry plate clutch (for manual).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-80 or 75W-90 (Consult manual for exact specification)
Automatic Transmission Fluid:
ATF Dexron III or equivalent (Consult manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4450 mm
Width:
Approx. 1800 mm
Height:
Approx. 1750 mm
Wheelbase
Wheelbase:
Approx. 2820 mm
Weights
Curb Weight:
Approx. 1700-1850 kg (Varies with configuration)
Cargo
Cargo Volume:
Highly configurable due to sliding/removable seats, typically 500-2500+ liters.
🛡️ Safety Features
Ratings
Euro Ncap:
4 Stars (for 806, general model rating applies)
Active Features
ABS:
Anti-lock Braking System (Standard)
Esp:
Electronic Stability Program (Optional or standard on higher trims)
Traction Control:
Traction Control System (TCS) likely available.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim level).
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
Child Seat Anchors:
ISOFIX mounting points for child safety seats.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, potentially with steering wheel controls.
Navigation:
Optional satellite navigation system may have been available.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Connectivity Features:
Limited by modern standards; may include basic phone integration via Bluetooth on later models or aftermarket installations.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 20,000 km or 1 year, whichever comes first (consult manual for specific interval and oil type).
Fuel Filter Replacement:
Every 40,000 km or 2 years (Diesel).
Air Filter Replacement:
Every 30,000 km or 2 years.
Cabin Filter Replacement:
Every 20,000 km or 1 year.
Timing Belt Replacement:
Typically every 120,000 km or 10 years (Critical item, consult manual for exact interval and procedure).
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic Diesel Engine Oil, ACEA B3/B4 or C3 specification (for vehicles with DPF).
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Brake Fluid.
Known Issues
Common Problems:
DPF clogging (especially with short trips), EGR valve issues, glow plug system faults, potential for turbocharger issues, electrical gremlins, suspension wear (bushings, ball joints), interior trim rattles.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer, has a long history dating back to the early 19th century, known for innovation, styling, and engaging driving dynamics.
Model Evolution
Platform Sharing:
The Peugeot 806 was part of the SEBAC (Société Européenne de Production d'Automobiles Citroën Peugeot) project, sharing its platform and many components with the Citroën Synergie, Fiat Ulysse, and Lancia Zeta, marketed as the 'Eurovan'.
Production
Production Period:
1994-2002 (First Generation)
Production Location
Manufacturing Plant:
Sevel Nord plant in Hordain, France.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
As a Eurovan project, the models shared received various positive reviews and awards for practicality and versatility in the MPV segment during their production run. Specific individual awards for the 806 may be less documented than for standalone models.