🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 2.0i 16V Codes Engine Code: EW10J4 (Likely variant) 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals requiring versatile transport Competitive Analysis Key Competitors: Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan Key Features Unique Selling Points: Versatile seating configurations, spacious interior, comfortable ride, Peugeot driving dynamics Manual Value Proposition Benefit: Empowers owners and mechanics with detailed, accurate repair information for cost-effective maintenance and troubleshooting. Accessibility: Instant download ensures immediate access to critical repair data, minimizing downtime. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Vehicle Scope: Complete vehicle service and repair procedures Page Count Estimated Page Count: Extensive (Detailed sections for all systems) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, cooling, lubrication, intake, exhaust Transmission: Manual and Automatic (if applicable), clutch, gears, hydraulics, diagnostics Brakes: Hydraulic system, ABS, EBD, discs, pads, calipers, lines, bleeding procedures Electrical System: Wiring diagrams, battery, charging system, ignition, lighting, accessories, ECUs, sensors Suspension: Front and rear suspension components, shock absorbers, springs, alignment Steering: Power steering system, steering rack, column, linkages Body And Chassis: Body panels, doors, windows, roof, interior trim, chassis components HVAC: Heating, ventilation, air conditioning system servicing and repair Fuel System: Fuel tank, pump, injectors, fuel lines, evaporative emissions control Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug changes, fluid checks, belt inspections Troubleshooting: Diagnostic flowcharts, symptom-based fault finding, common problems and solutions Repair Procedures: Step-by-step instructions for component replacement and repair Disassembly And Assembly: Complete vehicle disassembly and reassembly guidelines Diagnostic Testing: Procedures for testing sensors, actuators, and electrical circuits Technical Depth Depth: Comprehensive, covering basic to advanced repairs and diagnostics User Suitability: Suitable for both DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding: Digital (No physical binding) Paper Type Paper Quality: N/A (Digital format) Software Requirements Reader Requirement: Adobe PDF Reader Unzipping Requirement: WinZip (or equivalent unzipping software) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Displacement: 2.0 Liters (1997 cc) Valve Configuration: 16 valves (DOHC - Double Overhead Camshaft) Performance Horsepower Estimate: Approx. 136-138 PS (134-136 bhp; 100-102 kW) @ 6000 rpm (typical for EW10J4) Torque Estimate: Approx. 190-192 Nm (140-142 lb-ft) @ 4100 rpm (typical for EW10J4) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Cooling System Coolant Type: Antifreeze coolant (Ethylene Glycol based), typically PSA specification (e.g., GWP116) Lubrication Engine Oil Capacity: Approx. 4.5 - 4.8 liters (check manual for exact) Engine Oil Specification: API SL/SM, ACEA A3/B4, viscosity grade 5W-40 or 10W-40 (depending on climate and manufacturer recommendation) 🔧 Transmission Standard Type: 5-speed Manual Transmission (ML5C or similar) Optional Type: 4-speed Automatic Transmission (AL4 or similar) Features Manual Fluid Type: API GL-4, SAE 75W-80 synthetic gear oil Automatic Fluid Type: ATF (Automatic Transmission Fluid) meeting PSA specifications (e.g., LT71141) 📐 Dimensions Exterior Length: Approx. 4280 mm Width: Approx. 1800 mm Height: Approx. 1720 mm Weights Curb Weight: Approx. 1600-1700 kg (depending on configuration) Gross Vehicle Weight Rating: Approx. 2300-2400 kg Towing Capacity: Typically around 1500 kg (braked) 🛡️ Safety Features Ratings Euroncap Rating: Likely 3 or 4 stars (refer to specific year/test for exact) Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Front airbags (driver and passenger), optional side airbags Seatbelts: 3-point seatbelts with pretensioners and force limiters Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with 4-6 speakers Climate Control: Manual or automatic climate control system Driver Assistance Cruise Control: Optional cruise control system Connectivity Features: Limited by era; typically basic connectivity for audio systems. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 15,000 km or 1 year, whichever comes first (for synthetic oil) Air Filter Replacement: Every 30,000 km or 2 years Spark Plug Replacement: Every 60,000 km (for platinum or iridium plugs) Timing Belt Replacement: Every 120,000 km or 5-6 years (Crucial for this engine - interference type) Fluid Specifications Brake Fluid Specification: DOT 4 Power Steering Fluid: Hydraulic fluid meeting PSA specifications (e.g., LDS or similar) Known Issues Common Wear Items: Front suspension components (wishbones, bushings), exhaust system deterioration, rear suspension mounts Engine Specific: Potential for oil leaks from valve cover gasket, occasional ignition coil failure, cooling system sensor issues Electrical Common: Issues with interior lighting, central locking, and power window regulators Transmission Common: Wear in manual clutch components, potential for AL4 automatic transmission solenoid or hydraulic block issues...