Peugeot Partner 1.1i Petrol 2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Type: 1.1i Petrol Codes Vehicle Platform: Peugeot Partner (First Generation Facelift) 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle / compact MPV. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy. Key Features Manual Value Proposition: Provides comprehensive, dealership-level repair and maintenance information for the Peugeot Partner 1.1i Petrol 2004, enabling DIY repairs and saving on professional servicing costs. Diy Benefit: Empowers owners to perform a wide range of maintenance and repairs, fostering a deeper understanding and connection with their vehicle. 📋 Manual Details Coverage Areas Language: English File Format: PDF Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive service manuals) Manual Type Type: Complete Official Full Service Repair Manual Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, fuel system, ignition system, cooling system, exhaust system, lubrication system. Transmission: Manual transmission overhaul, clutch replacement, gear shift linkage, drive axles. Brakes: Front and rear brake systems, ABS (if equipped), brake fluid, hydraulic lines, master cylinder, calipers, brake pads, brake discs. Suspension Steering: Front and rear suspension components (struts, springs, wishbones, bushings), steering rack, power steering system, wheel alignment specifications. Electrical: Complete wiring schematics, starting system, charging system, lighting system, body control module, instrument cluster, diagnostic trouble codes (DTCs). Bodywork: Body panel removal and installation, interior trim, door mechanisms, tailgate, glass replacement, corrosion protection. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement. Troubleshooting: Systematic diagnostic procedures for common faults, electrical issues, engine performance problems, and drivability concerns. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Diagnostics: Includes diagnostic procedures, fault code interpretation, and step-by-step troubleshooting guides. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Printability: Full printable pages, allowing users to print specific sections or the entire manual. Zoom Functionality Image Zoom: Yes, allows zooming in on diagrams and images for clarity. Searchability Text Search: Likely searchable within the PDF (depending on OCR quality of original source). Requirements Software: Adobe PDF Reader, WinZip (for extraction if zipped) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS. ⚙️ Engine Specifications Primary Engine Engine Code: TU1JP (likely, common for 1.1i) Engine Displacement: 1124 cc Engine Configuration: Inline 4-cylinder Engine Bore X Stroke: 72.0 mm x 69.0 mm (typical for TU1) Engine Compression Ratio: 9.2:1 to 10.0:1 (typical for TU1 variants) Engine Valvetrain: SOHC (Single Overhead Camshaft), 8 valves Performance Horsepower: Approx. 60 PS (44 kW) at 5500 rpm Torque: Approx. 90 Nm (66 lb-ft) at 3200 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded Petrol (RON 95 recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., PSA specific or equivalent) Lubrication System Engine Oil Type: API SJ/SL or ACEA A3/B3 or A3/B4, SAE 5W-40 or 10W-40 (refer to manual for exact spec) Oil Capacity With Filter: Approx. 3.5 litres 🔧 Transmission Standard Type: 5-speed Manual Transmission Features Clutch Type: Hydraulically operated diaphragm spring clutch Fluid Specifications Gearbox Oil Type: API GL-4, SAE 75W-80 or 80W-90 (refer to manual for exact spec) 📐 Dimensions Exterior Length: Approx. 4108 mm Width: Approx. 1674 mm Height: Approx. 1718 mm Weights Curb Weight: Approx. 1160 kg Gross Vehicle Weight Rating: Approx. 1800-1900 kg Cargo Cargo Volume: Approx. 3.0 m³ (with rear seats folded/removed) Wheels Tires Standard Tire Size: 175/65 R14 or 185/65 R15 (depending on trim/market) Wheel Bolt Pattern: 4x108 Wheel Offset: ET 27 (typical for 14-inch steel wheels) 🛡️ Safety Features Ratings Euro Ncap Rating: Refer to specific Euro NCAP tests for the 2004 model. Early models might have lower ratings. Active Features ABS: Optional or standard depending on trim level and market. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims. Seatbelts: 3-point inertia reel seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Radio: Factory fitted radio/cassette or CD player, potentially with basic RDS functionality. Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Rarely fitted on this engine variant, typically an option on higher-spec models. Connectivity Aux Input: Unlikely to be standard. May have an aftermarket adapter option. 🔧 Maintenance Service Intervals Oil Change Interval: 15,000 km or 12 months, whichever comes first (typical petrol). Air Filter Replacement: Every 30,000 km or 24 months. Spark Plug Replacement: Every 60,000 km (standard plugs) or as per manual for specific types. Timing Belt Replacement: Every 90,000 km or 5 years, whichever comes first (CRITICAL for TU engines). Fluid Specifications Brake Fluid Type: DOT 4 Coolant Capacity: Approx. 5.5 litres Known Issues Common Problems: Timing belt failure (if not replaced...
Citroën Berlingo, Renault Kangoo, Fiat Doblò, Volkswagen Caddy.
Key Features
Manual Value Proposition:
Provides comprehensive, dealership-level repair and maintenance information for the Peugeot Partner 1.1i Petrol 2004, enabling DIY repairs and saving on professional servicing costs.
Diy Benefit:
Empowers owners to perform a wide range of maintenance and repairs, fostering a deeper understanding and connection with their vehicle.
📋 Manual Details
Coverage Areas
Language:
English
File Format:
PDF
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive service manuals)
Front and rear brake systems, ABS (if equipped), brake fluid, hydraulic lines, master cylinder, calipers, brake pads, brake discs.
Suspension Steering:
Front and rear suspension components (struts, springs, wishbones, bushings), steering rack, power steering system, wheel alignment specifications.
Electrical:
Complete wiring schematics, starting system, charging system, lighting system, body control module, instrument cluster, diagnostic trouble codes (DTCs).
Bodywork:
Body panel removal and installation, interior trim, door mechanisms, tailgate, glass replacement, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Systematic diagnostic procedures for common faults, electrical issues, engine performance problems, and drivability concerns.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostics:
Includes diagnostic procedures, fault code interpretation, and step-by-step troubleshooting guides.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Printability:
Full printable pages, allowing users to print specific sections or the entire manual.
Zoom Functionality
Image Zoom:
Yes, allows zooming in on diagrams and images for clarity.
Searchability
Text Search:
Likely searchable within the PDF (depending on OCR quality of original source).
Requirements
Software:
Adobe PDF Reader, WinZip (for extraction if zipped)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS.
⚙️ Engine Specifications
Primary Engine
Engine Code:
TU1JP (likely, common for 1.1i)
Engine Displacement:
1124 cc
Engine Configuration:
Inline 4-cylinder
Engine Bore X Stroke:
72.0 mm x 69.0 mm (typical for TU1)
Engine Compression Ratio:
9.2:1 to 10.0:1 (typical for TU1 variants)
Engine Valvetrain:
SOHC (Single Overhead Camshaft), 8 valves
Performance
Horsepower:
Approx. 60 PS (44 kW) at 5500 rpm
Torque:
Approx. 90 Nm (66 lb-ft) at 3200 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., PSA specific or equivalent)
Lubrication System
Engine Oil Type:
API SJ/SL or ACEA A3/B3 or A3/B4, SAE 5W-40 or 10W-40 (refer to manual for exact spec)
Oil Capacity With Filter:
Approx. 3.5 litres
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
Fluid Specifications
Gearbox Oil Type:
API GL-4, SAE 75W-80 or 80W-90 (refer to manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4108 mm
Width:
Approx. 1674 mm
Height:
Approx. 1718 mm
Weights
Curb Weight:
Approx. 1160 kg
Gross Vehicle Weight Rating:
Approx. 1800-1900 kg
Cargo
Cargo Volume:
Approx. 3.0 m³ (with rear seats folded/removed)
Wheels Tires
Standard Tire Size:
175/65 R14 or 185/65 R15 (depending on trim/market)
Wheel Bolt Pattern:
4x108
Wheel Offset:
ET 27 (typical for 14-inch steel wheels)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Refer to specific Euro NCAP tests for the 2004 model. Early models might have lower ratings.
Active Features
ABS:
Optional or standard depending on trim level and market.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims.
Seatbelts:
3-point inertia reel seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Radio:
Factory fitted radio/cassette or CD player, potentially with basic RDS functionality.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Rarely fitted on this engine variant, typically an option on higher-spec models.
Connectivity
Aux Input:
Unlikely to be standard. May have an aftermarket adapter option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 12 months, whichever comes first (typical petrol).
Air Filter Replacement:
Every 30,000 km or 24 months.
Spark Plug Replacement:
Every 60,000 km (standard plugs) or as per manual for specific types.
Timing Belt Replacement:
Every 90,000 km or 5 years, whichever comes first (CRITICAL for TU engines).
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Capacity:
Approx. 5.5 litres
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), clutch wear, suspension component wear (bushings, ball joints), occasional electrical gremlins, exhaust system corrosion.
Ignition System:
HT leads and ignition coil packs can degrade over time.
Heating System:
Heater matrix leaks or blocked heater cores can occur.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
France
Model Evolution
Generation:
First Generation (U61/NFR) - Facelifted version.
Facelift Year:
Introduced around 2002/2003.
Production
Production Period:
1996 - 2008 (for the first generation).
Manufacturing Locations:
Primarily Spain (Vigo) and France.
🏆 Awards & Recognition
Recognitions
Van Of The Year:
The Peugeot Partner has historically received awards in the light commercial vehicle segment, though specific awards for the 2004 1.1i model may not be widely documented.