Peugeot Partner 1.4i Petrol 2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Variant: 1.4i Petrol Codes Engine Code Example: TU3JP (or similar based on 1.4i designation) Chassis Code Example: M49 (First Generation Partner) 👋 Introduction Market Position Vehicle Segment: Compact van / Leisure Activity Vehicle (LAV) Target Audience: Small businesses, tradespeople, families seeking versatile and practical transport. Competitive Analysis Key Competitors: Renault Kangoo, Citroen Berlingo, Fiat Doblo, Ford Transit Connect. Key Features Vehicle Appeal: Practicality, cargo space, fuel efficiency (for its class), comfortable driving position, robust construction. Manual Value Proposition: Empowers owners to perform maintenance and repairs themselves, saving money and gaining knowledge about their vehicle. 📋 Manual Details Coverage Areas Geographical Coverage: Likely global, with a focus on markets where the Peugeot Partner was sold with the 1.4i petrol engine. Page Count Estimated Page Count: Varies by manual, but typically several hundred pages for a comprehensive service manual. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain replacement, piston/ring inspection, cylinder head services, valve train adjustments, cooling system, lubrication system. Engine Electrical: Ignition system, fuel injection system, sensors (MAP, TPS, O2, ECT), starter motor, alternator, battery, ECU troubleshooting. Transmission: Manual transmission service, clutch replacement, gear linkage adjustments, transmission fluid specifications and replacement. Brakes: Hydraulic system, front and rear brake pad/shoe replacement, caliper service, disc replacement, bleeding procedures, parking brake adjustments. Suspension And Steering: Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), steering rack service, power steering fluid, wheel alignment specifications. Electrical System: Complete wiring diagrams, lighting system, interior/exterior electrical components, fuse box locations and functions, power windows, central locking. Bodywork And Chassis: Body panel removal/installation, door mechanisms, interior trim, underbody protection, jacking points, towing information. Procedures Included Scheduled Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid replacement, timing belt inspection/replacement intervals. Troubleshooting: Diagnosis of common faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (if applicable to the specific system covered). Repair Procedures: Step-by-step instructions for all mechanical and electrical repairs, including component removal, disassembly, inspection, repair, and reassembly. Technical Data: Torque specifications for all fasteners, engine specifications, electrical system diagrams, fluid capacities, and component data. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repair. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or entire sections as needed. Zoom Functionality: Yes, high-resolution images and diagrams allow for zooming in for detailed viewing. Binding Type Binding Type: Digital (PDF, no physical binding) Paper Type Paper Type Digital: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1360 cc (approximately) Bore X Stroke: Typical for TU series: ~75.0 mm x 77.0 mm Compression Ratio: Around 9.3:1 to 9.5:1 (typical for this engine) Performance Horsepower: Approximately 75 PS (55 kW) at around 5300 rpm Torque: Approximately 111 Nm (82 lb-ft) at around 3400 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Ignition System: Electronic Ignition (Distributorless or with distributor depending on specific variant) 🔧 Transmission Standard Transmission Type: 5-speed Manual Optional Optional Transmission: Likely no automatic option for this specific engine/year combination, or a very basic automated manual transmission (rare). Features Clutch Type: Dry single-plate diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 4108 mm (standard wheelbase) Width: Approx. 1667 mm (excluding mirrors) Height: Approx. 1803 mm (unladen) Wheelbase: Approx. 2690 mm Cargo Cargo Volume: Varies significantly with seat configuration, but typically over 3 cubic meters in cargo van form. Weights Gross Vehicle Weight Rating: Varies by configuration, often around 1800-2000 kg Curb Weight: Approx. 1150-1250 kg 🛡️ Safety Features Ratings Euroncap Rating Example: Likely received a lower rating in this era, potentially 3 or 4 stars for occupant protection (early Euro NCAP for LCVs). Active Features ABS: Optional on some models/trims Electronic Stability Control: Generally not available on this model/year. Passive Features Airbags: Driver airbag standard, passenger airbag optional or standard on higher trims. Seatbelts: Three-point seatbelts with pre-tensioners 💡 Technology Features Infotainment Radio System: Basic AM/FM radio with CD player likely standard or optional, possibly with steering wheel controls on higher trims. Navigation: Very unlikely to be standard; aftermarket or very basic dealer-fit options might exist. Driver Assistance Cruise Control: Optional on some variants, particularly for higher trim levels or passenger versions. Connectivity Bluetooth: Highly unlikely to be factory fitted for this model year. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 15,000 km or 1 year, whichever comes first (check manual for specific oil type). Timing Belt Replacement: Crucial interval, usually around 90,000 - 120,000 km or 5-6 years. Failure is...
Hydraulic system, front and rear brake pad/shoe replacement, caliper service, disc replacement, bleeding procedures, parking brake adjustments.
Suspension And Steering:
Front and rear suspension components (struts, shock absorbers, control arms, ball joints, bushings), steering rack service, power steering fluid, wheel alignment specifications.
Electrical System:
Complete wiring diagrams, lighting system, interior/exterior electrical components, fuse box locations and functions, power windows, central locking.
Bodywork And Chassis:
Body panel removal/installation, door mechanisms, interior trim, underbody protection, jacking points, towing information.
Procedures Included
Scheduled Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, brake fluid replacement, timing belt inspection/replacement intervals.
Troubleshooting:
Diagnosis of common faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs) interpretation (if applicable to the specific system covered).
Repair Procedures:
Step-by-step instructions for all mechanical and electrical repairs, including component removal, disassembly, inspection, repair, and reassembly.
Technical Data:
Torque specifications for all fasteners, engine specifications, electrical system diagrams, fluid capacities, and component data.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or entire sections as needed.
Zoom Functionality:
Yes, high-resolution images and diagrams allow for zooming in for detailed viewing.
Approximately 111 Nm (82 lb-ft) at around 3400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Ignition System:
Electronic Ignition (Distributorless or with distributor depending on specific variant)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Optional Transmission:
Likely no automatic option for this specific engine/year combination, or a very basic automated manual transmission (rare).
Features
Clutch Type:
Dry single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 4108 mm (standard wheelbase)
Width:
Approx. 1667 mm (excluding mirrors)
Height:
Approx. 1803 mm (unladen)
Wheelbase:
Approx. 2690 mm
Cargo
Cargo Volume:
Varies significantly with seat configuration, but typically over 3 cubic meters in cargo van form.
Weights
Gross Vehicle Weight Rating:
Varies by configuration, often around 1800-2000 kg
Curb Weight:
Approx. 1150-1250 kg
🛡️ Safety Features
Ratings
Euroncap Rating Example:
Likely received a lower rating in this era, potentially 3 or 4 stars for occupant protection (early Euro NCAP for LCVs).
Active Features
ABS:
Optional on some models/trims
Electronic Stability Control:
Generally not available on this model/year.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio with CD player likely standard or optional, possibly with steering wheel controls on higher trims.
Navigation:
Very unlikely to be standard; aftermarket or very basic dealer-fit options might exist.
Driver Assistance
Cruise Control:
Optional on some variants, particularly for higher trim levels or passenger versions.
Connectivity
Bluetooth:
Highly unlikely to be factory fitted for this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically 15,000 km or 1 year, whichever comes first (check manual for specific oil type).
Timing Belt Replacement:
Crucial interval, usually around 90,000 - 120,000 km or 5-6 years. Failure is catastrophic.
Spark Plug Replacement:
Typically 40,000 - 60,000 km depending on plug type (standard vs. long-life).
Fluid Specifications
Engine Oil Type:
API SJ/SL or ACEA A3/B3, SAE 5W-40 or 10W-40 (refer to manual for exact viscosity and specification).
Coolant Type:
Peugeot approved OAT coolant (Organic Acid Technology), often purple or pink.
Brake Fluid Type:
DOT 4
Known Issues
Common Faults Engine:
Potential for minor oil leaks from rocker cover gasket, ignition coil pack failure, occasional lambda sensor issues.
Common Faults Suspension:
Worn front suspension bushings, worn ball joints, rear axle pivot wear leading to alignment issues.
Common Faults Electrical:
Intermittent issues with central locking, window regulators, dashboard warning lights not illuminating/extinguishing correctly.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing reliable and practical vehicles, including commercial vans and small cars.
Model Evolution
Partner Generation:
First Generation (1996-2008), this 2004 model falls within this generation. Known for its practical design and versatility.
Production
Manufacturing Locations:
Primarily manufactured in PSA (Peugeot Société Anonyme) plants, often in Europe.
🏆 Awards & Recognition
Recognitions
Commercial Van Awards:
The Peugeot Partner has historically received positive reviews and awards in the light commercial vehicle sector for its practicality and value.
Ratings
Reliability Index:
Owner reviews and reliability surveys often place the Partner in the mid-to-good category for its class and age, with common wear items being the primary concern.