🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation Generation: First Generation (M49) Codes Platform Code: M49 👋 Introduction Market Position Vehicle Segment: Compact Leisure Activity Vehicle (LAV) / Van Target Audience: Families, small businesses, tradespeople seeking a versatile and practical vehicle. Competitive Analysis Key Competitors: Renault Kangoo, Citroën Berlingo, Fiat Doblò (first generation competitors). Key Features Design Philosophy: Practicality, spaciousness, and versatility, often shared with the Citroën Berlingo platform. Body Styles: Panel van, passenger versions (Combi/Multispace). 📋 Manual Details Coverage Areas Model Years Covered: 1996-2005 Trim Levels Covered: All Engine Variants Covered: All Page Count Estimated Page Count: N/A (Digital PDF) Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnosis, and repair of all engine variants (petrol and diesel). Fuel System: Fuel injection, carburetion (if applicable to specific engines), fuel pumps, lines, and filters. Ignition System: Spark plugs, coils, distributors, electronic ignition control. Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications, diagnosis of overheating. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipework, and emission controls. Transmission Manual: Clutch operation, gearbox overhaul, gear selection mechanisms, fluid specifications. Transmission Automatic: Diagnosis, fluid changes, and basic repair procedures for automatic transmissions (if equipped). Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential units. Suspension Front: MacPherson struts, control arms, anti-roll bars, bushings, and steering knuckles. Suspension Rear: Torsion beam axle, shock absorbers, springs, and associated components. Steering System: Steering rack, power steering pump, hoses, steering column, and alignment. Brake System Front: Disc brake caliper, pads, rotors, hydraulic lines, ABS components. Brake System Rear: Drum brake components, wheel cylinders, brake shoes, adjusters, parking brake. Electrical System: Battery, alternator, starter motor, lighting systems, fuses, relays. Wiring Schematics: Detailed wiring diagrams for all vehicle systems, including engine management, lighting, and accessories. Body And Chassis: Body panel removal/installation, doors, windows, locks, hinges, structural repairs. HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant system diagnostics. Interior Trim: Dashboard removal, seat removal, headliner, door panels, interior fittings. Diagnostic Troubleshooting: Systematic approach to identifying and resolving faults with clear symptom-based guidance. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotations. Component Replacement: Step-by-step instructions for replacing virtually any component on the vehicle. Engine Rebuilds: Detailed procedures for engine disassembly, inspection, and reassembly. Brake Service: Brake pad and rotor replacement, caliper servicing, drum adjustment. Suspension And Steering Repair: Replacement of ball joints, tie rod ends, bushings, shocks, and springs. Electrical Diagnostics: Troubleshooting electrical circuits using wiring diagrams and multimeters. HVAC Repair: Refrigerant system servicing, leak detection, component replacement. Bodywork Repair: Minor dent repair, panel replacement, glass replacement. Technical Depth Depth Of Coverage: Comprehensive, factory-level detail covering all aspects of maintenance, diagnosis, and repair. Diagnostic Procedures: Includes diagnostic flowcharts and symptom-based troubleshooting for common and complex issues. Torque Specifications: Exact torque values for all critical fasteners, essential for proper assembly. Special Tools: Identification of any specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Format Type: PDF Print Quality Printability: Full printable - users can print specific pages or the entire manual. Zoom Functionality: Yes - allows for detailed examination of diagrams and illustrations. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type Recommendation: N/A (Digital PDF - recommended for printing on durable paper for workshop use). ⚙️ Engine Specifications Primary Engine Petrol Engine Options: 1.1L (TU1M), 1.4L (TU3JP), 1.6L 16V (TU5JP4) Diesel Engine Options: 1.9L D (XUD7), 1.9L TD (XUD7TE), 1.9L HDi (DW8) Performance Typical Horsepower Range: 50 hp to 90 hp, depending on engine variant. Typical Torque Range: 80 Nm to 150 Nm, depending on engine variant. Fuel System Fuel Delivery Petrol: Multi-point fuel injection (MPI). Fuel Delivery Diesel: Indirect injection (XUD) or Direct injection (HDi). 🔧 Transmission Standard Standard Transmission Type: 5-speed manual Optional Optional Transmission Type: 4-speed automatic (less common, typically with 1.4L petrol). Features Clutch Type: Single dry plate, hydraulically operated. 📐 Dimensions Exterior Length: Approx. 4100 - 4150 mm (depending on variant) Width: Approx. 1700 - 1720 mm Height: Approx. 1750 - 1800 mm Cargo Load Volume: Approximately 3.0 - 3.3 m³ (panel van variants) Weights Gross Vehicle Weight: Varies by model, typically 1800 - 2000 kg 🛡️ Safety Features Ratings Euro Ncap Ratings: 3 stars (for early models, variations exist) Active Features ABS: Optional or standard on higher trims/later models. Traction Control: Rarely fitted on this generation. Passive Features Airbags: Driver airbag standard, passenger airbag optional/available on later models. Seatbelts: 3-point seatbelts with pre-tensioners on front seats. 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette or CD player with limited features. Optional higher-end systems may exist. Driver Assistance Driver Assistance Features: Limited, primarily focused on basic safety features like ABS (optional). Connectivity Connectivity Options: Basic (e.g., 12V accessory socket). 🔧 Maintenance Service Intervals Oil Change...
Detailed wiring diagrams for all vehicle systems, including engine management, lighting, and accessories.
Body And Chassis:
Body panel removal/installation, doors, windows, locks, hinges, structural repairs.
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant system diagnostics.
Interior Trim:
Dashboard removal, seat removal, headliner, door panels, interior fittings.
Diagnostic Troubleshooting:
Systematic approach to identifying and resolving faults with clear symptom-based guidance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotations.
Component Replacement:
Step-by-step instructions for replacing virtually any component on the vehicle.
Engine Rebuilds:
Detailed procedures for engine disassembly, inspection, and reassembly.
Brake Service:
Brake pad and rotor replacement, caliper servicing, drum adjustment.
Suspension And Steering Repair:
Replacement of ball joints, tie rod ends, bushings, shocks, and springs.
Electrical Diagnostics:
Troubleshooting electrical circuits using wiring diagrams and multimeters.
HVAC Repair:
Refrigerant system servicing, leak detection, component replacement.
Bodywork Repair:
Minor dent repair, panel replacement, glass replacement.
Technical Depth
Depth Of Coverage:
Comprehensive, factory-level detail covering all aspects of maintenance, diagnosis, and repair.
Diagnostic Procedures:
Includes diagnostic flowcharts and symptom-based troubleshooting for common and complex issues.
Torque Specifications:
Exact torque values for all critical fasteners, essential for proper assembly.
Special Tools:
Identification of any specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format Type:
PDF
Print Quality
Printability:
Full printable - users can print specific pages or the entire manual.
Zoom Functionality:
Yes - allows for detailed examination of diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type Recommendation:
N/A (Digital PDF - recommended for printing on durable paper for workshop use).
⚙️ Engine Specifications
Primary Engine
Petrol Engine Options:
1.1L (TU1M), 1.4L (TU3JP), 1.6L 16V (TU5JP4)
Diesel Engine Options:
1.9L D (XUD7), 1.9L TD (XUD7TE), 1.9L HDi (DW8)
Performance
Typical Horsepower Range:
50 hp to 90 hp, depending on engine variant.
Typical Torque Range:
80 Nm to 150 Nm, depending on engine variant.
Fuel System
Fuel Delivery Petrol:
Multi-point fuel injection (MPI).
Fuel Delivery Diesel:
Indirect injection (XUD) or Direct injection (HDi).
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual
Optional
Optional Transmission Type:
4-speed automatic (less common, typically with 1.4L petrol).
Features
Clutch Type:
Single dry plate, hydraulically operated.
📐 Dimensions
Exterior
Length:
Approx. 4100 - 4150 mm (depending on variant)
Width:
Approx. 1700 - 1720 mm
Height:
Approx. 1750 - 1800 mm
Cargo
Load Volume:
Approximately 3.0 - 3.3 m³ (panel van variants)
Weights
Gross Vehicle Weight:
Varies by model, typically 1800 - 2000 kg
🛡️ Safety Features
Ratings
Euro Ncap Ratings:
3 stars (for early models, variations exist)
Active Features
ABS:
Optional or standard on higher trims/later models.
Traction Control:
Rarely fitted on this generation.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional/available on later models.
Seatbelts:
3-point seatbelts with pre-tensioners on front seats.
💡 Technology Features
Infotainment
Infotainment System:
Basic radio/cassette or CD player with limited features. Optional higher-end systems may exist.
Driver Assistance
Driver Assistance Features:
Limited, primarily focused on basic safety features like ABS (optional).
Connectivity
Connectivity Options:
Basic (e.g., 12V accessory socket).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 km or annually, check specific engine type.
Timing Belt Replacement:
For petrol engines with timing belts (e.g., TU series), usually around 80,000 - 120,000 km or 5-6 years.
Diesel Timing Belt:
For XUD diesel engines, typically 60,000 - 80,000 km. HDi engines have timing belts as well.
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ or ACEA A2/A3, viscosity varies (e.g., 10W-40, 5W-40). Consult manual for specific engine.
Coolant Specification:
Antifreeze/coolant concentrate based on ethylene glycol, typically pink or blue, mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-5 75W-80 or 75W-90 synthetic gear oil.
Known Issues
Common Wear Items:
Front suspension bushings, anti-roll bar links, CV boots, exhaust system components, clutch wear.
Diesel Engine Considerations:
XUD engines can be robust but may suffer from injector issues or head gasket problems with high mileage. HDi engines are generally more reliable but require correct servicing.
Electrical Gremlins:
As with many vehicles of this era, intermittent electrical issues can occur, often related to wiring harness connections or earth points.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing commercial vehicles and practical passenger cars.
Model Evolution
Platform Sharing:
Developed in conjunction with PSA Group sister company Citroën, sharing the same platform as the first-generation Citroën Berlingo.
Production
Production Period:
1996 - 2008 (with facelift in 2002)
Manufacturing Locations:
Primarily Spain (Vigo plant) and potentially other PSA facilities.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Peugeot Partner and its platform siblings were generally well-regarded for their practicality and value for money in the LCV/MPV segment.