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Peugeot Partner M49 (Mk1) 1999-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: M49 (Mk1) Production Years: 1999-2002 Codes Chassis Code: M49 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV), leisure activity vehicle (LAV) Competitive Analysis Key Competitors Mk1 Era: Renault Kangoo, Citroën Berlingo, Fiat Doblo, Ford Connect Key Features Vehicle Design Philosophy: Practicality, versatility, compact dimensions with generous interior space, derived from passenger car platform (Xsara Picasso) Manual Value Proposition Target Audience: Professional technicians and experienced do-it-yourself mechanics Manual Features Instructional Quality: Step-by-step instructions, top-quality diagrams, highly detailed exploded pictures 📋 Manual Details Coverage Areas Vehicle Coverage: All styles of the Peugeot Partner M49 (Mk1) 1999-2002 Page Count Page Count: Hundreds of pages (estimated) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine management Transmission Systems: Manual transmission, clutch system Drivetrain Systems: Front axle, drive shafts, CV joints Suspension Systems: Front suspension, rear suspension, shock absorbers, springs Braking Systems: Front brakes, rear brakes, parking brake, hydraulic system Steering Systems: Steering gear, steering column, power steering (if applicable) Electrical Systems: Battery, charging system, starting system, lighting, instruments, body electricals, wiring diagrams Body And Chassis: Body panels, doors, windows, interior trim, chassis components HVAC Systems: Heating, ventilation, and air conditioning (HVAC) Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and mounting hardware. Lubrication System: Oil pump, oil filter, oil cooler (if equipped), oil passages, and lubrication points. Fuel System Petrol: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator. Fuel System Diesel: Fuel tank, fuel pump, fuel lines, glow plugs, injectors (mechanical or common rail depending on engine). Cooling System: Radiator, coolant hoses, thermostat, water pump, cooling fan, expansion tank. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing adjustments. Body Electricals: Interior lighting, exterior lighting, power windows, central locking, wipers, horn, dashboard warning lights. Procedures Included Maintenance Procedures: Routine maintenance, scheduled service, fluid changes, filter replacements Repair Procedures: Step-by-step repair instructions for all covered systems Disassembly And Assembly: Detailed instructions for component removal and installation Troubleshooting: Diagnostic procedures for identifying and resolving common faults Diagnostics: Diagnostic procedures and specifications Cleaning And Reinstalling: Procedures for cleaning and correctly reinstalling components Wheel Alignment: Specifications and procedures for wheel alignment adjustments. Torque Specifications: Essential torque values for all critical fasteners throughout the vehicle. Air Conditioning Service: Refrigerant handling, component replacement (compressor, condenser, evaporator), leak detection. Technical Depth Depth Of Coverage: Complete factory service repair manual, suitable for professional technicians and DIY mechanics Diagram Quality: High-quality diagrams and exploded views are explicitly mentioned, crucial for accurate repair. Engine Rebuild: Covers complete engine disassembly, inspection, repair, and reassembly for various engine types. Wiring Diagrams: Detailed electrical wiring diagrams for all circuits, enabling precise troubleshooting. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Full Printable (allows printing entire manual or selected pages) Zoom Functionality Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (not applicable to physical binding) Paper Type Paper Type: Digital Download (not applicable to physical paper type) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely includes petrol (e.g., 1.4i, 1.6i) and diesel (e.g., 1.9D, 1.9 TD) variants common to the M49 generation. Specific engine codes and displacements would be detailed in the manual. Performance Typical Hp Range: Petrol: 75-100 hp; Diesel: 60-90 hp (exact figures vary by specific engine) Fuel System Fuel Delivery Types: Multi-point fuel injection (petrol), indirect injection (diesel) or common rail direct injection (later diesel variants) 🔧 Transmission Standard Transmission Standard Gearbox: 5-speed manual transmission Optional Transmission Optional Gearbox: Likely automatic transmission was an option on some petrol engines, though less common in commercial variants. Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles: Panel van, Combi (passenger/utility versions) Cargo Cargo Volume: Significant cargo capacity, varying by configuration. Manual will detail load dimensions and maximum payload. Weights Gross Vehicle Weight: Typical GVW around 1800-2000 kg, dependent on variant. Manual will provide precise figures. 🛡️ Safety Features Ratings Crash Test Ratings: Euro NCAP ratings for this period were developing. Manual will detail structural integrity and any occupant protection systems. Active Features Active Safety Systems: Likely included ABS (Anti-lock Braking System) as an option or standard on higher trims. Manual will specify. Passive Features Passive Safety Features: Seatbelts, front airbags (driver and possibly passenger), reinforced body structure. 💡 Technology Features Infotainment Radio Systems: Likely basic radio/cassette or CD player systems. Manual will cover head unit removal and wiring. Driver Assistance Driver Assistance Features: Limited for this era. Primarily ABS if fitted. No advanced electronic driver aids common in modern vehicles. Connectivity Connectivity Options: None in the modern sense. Basic auxiliary input for external devices may have been available...
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Peugeot Partner M49 (Mk1) 1999-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Generation:
M49 (Mk1)
Production Years:
1999-2002
Codes
Chassis Code:
M49
👋 Introduction
Market Position
Vehicle Segment:
Light commercial vehicle (LCV), leisure activity vehicle (LAV)
Competitive Analysis
Key Competitors Mk1 Era:
Renault Kangoo, Citroën Berlingo, Fiat Doblo, Ford Connect
Key Features
Vehicle Design Philosophy:
Practicality, versatility, compact dimensions with generous interior space, derived from passenger car platform (Xsara Picasso)
Manual Value Proposition
Target Audience:
Professional technicians and experienced do-it-yourself mechanics
Manual Features
Instructional Quality:
Step-by-step instructions, top-quality diagrams, highly detailed exploded pictures
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All styles of the Peugeot Partner M49 (Mk1) 1999-2002
Page Count
Page Count:
Hundreds of pages (estimated)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine management
Transmission Systems:
Manual transmission, clutch system
Drivetrain Systems:
Front axle, drive shafts, CV joints
Suspension Systems:
Front suspension, rear suspension, shock absorbers, springs
Braking Systems:
Front brakes, rear brakes, parking brake, hydraulic system
Steering Systems:
Steering gear, steering column, power steering (if applicable)
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, body electricals, wiring diagrams
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC)
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, and mounting hardware.
Lubrication System:
Oil pump, oil filter, oil cooler (if equipped), oil passages, and lubrication points.
Fuel System Petrol:
Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator.
Fuel System Diesel:
Fuel tank, fuel pump, fuel lines, glow plugs, injectors (mechanical or common rail depending on engine).
Cooling System:
Radiator, coolant hoses, thermostat, water pump, cooling fan, expansion tank.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing adjustments.
Body Electricals:
Interior lighting, exterior lighting, power windows, central locking, wipers, horn, dashboard warning lights.
Procedures Included
Maintenance Procedures:
Routine maintenance, scheduled service, fluid changes, filter replacements
Repair Procedures:
Step-by-step repair instructions for all covered systems
Disassembly And Assembly:
Detailed instructions for component removal and installation
Troubleshooting:
Diagnostic procedures for identifying and resolving common faults
Diagnostics:
Diagnostic procedures and specifications
Cleaning And Reinstalling:
Procedures for cleaning and correctly reinstalling components
Wheel Alignment:
Specifications and procedures for wheel alignment adjustments.
Torque Specifications:
Essential torque values for all critical fasteners throughout the vehicle.
Air Conditioning Service:
Refrigerant handling, component replacement (compressor, condenser, evaporator), leak detection.
Technical Depth
Depth Of Coverage:
Complete factory service repair manual, suitable for professional technicians and DIY mechanics
Diagram Quality:
High-quality diagrams and exploded views are explicitly mentioned, crucial for accurate repair.
Engine Rebuild:
Covers complete engine disassembly, inspection, repair, and reassembly for various engine types.
Wiring Diagrams:
Detailed electrical wiring diagrams for all circuits, enabling precise troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Full Printable (allows printing entire manual or selected pages)
Zoom Functionality
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type
Binding Type:
Digital Download (not applicable to physical binding)
Paper Type
Paper Type:
Digital Download (not applicable to physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Variants Covered:
Likely includes petrol (e.g., 1.4i, 1.6i) and diesel (e.g., 1.9D, 1.9 TD) variants common to the M49 generation. Specific engine codes and displacements would be detailed in the manual.
Performance
Typical Hp Range:
Petrol: 75-100 hp; Diesel: 60-90 hp (exact figures vary by specific engine)
Fuel System
Fuel Delivery Types:
Multi-point fuel injection (petrol), indirect injection (diesel) or common rail direct injection (later diesel variants)
🔧 Transmission
Standard Transmission
Standard Gearbox:
5-speed manual transmission
Optional Transmission
Optional Gearbox:
Likely automatic transmission was an option on some petrol engines, though less common in commercial variants.
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles:
Panel van, Combi (passenger/utility versions)
Cargo
Cargo Volume:
Significant cargo capacity, varying by configuration. Manual will detail load dimensions and maximum payload.
Weights
Gross Vehicle Weight:
Typical GVW around 1800-2000 kg, dependent on variant. Manual will provide precise figures.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Euro NCAP ratings for this period were developing. Manual will detail structural integrity and any occupant protection systems.
Active Features
Active Safety Systems:
Likely included ABS (Anti-lock Braking System) as an option or standard on higher trims. Manual will specify.
Passive Features
Passive Safety Features:
Seatbelts, front airbags (driver and possibly passenger), reinforced body structure.
💡 Technology Features
Infotainment
Radio Systems:
Likely basic radio/cassette or CD player systems. Manual will cover head unit removal and wiring.
Driver Assistance
Driver Assistance Features:
Limited for this era. Primarily ABS if fitted. No advanced electronic driver aids common in modern vehicles.
Connectivity
Connectivity Options:
None in the modern sense. Basic auxiliary input for external devices may have been available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 1 year, but specific intervals for petrol/diesel and oil type are in the manual.
Timing Belt Replacement:
Crucial for petrol engines, typically around 60,000-80,000 miles or 5-6 years. Diesel variants may use timing chains or belts with different intervals. Manual is essential for this.
Fluid Specifications
Engine Oil Specification:
Likely API SG/SH or ACEA A2/A3 for petrol, and API CF or ACEA B2/B3 for diesel. Specific viscosity grades (e.g., 10W-40, 5W-40) will be detailed.
Coolant Specification:
Ethylene glycol-based antifreeze/coolant, typically purple or pink long-life type. Manual will specify Peugeot's recommendation.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify precise type and replacement interval.
Transmission Fluid Specification:
Manual transmission fluid (MTF) with specific GL-4 rating. Automatic transmission fluid (ATF) for automatic variants, if applicable.
Known Issues
Common Wear Items:
Front suspension components (bushings, drop links), clutch wear, exhaust system corrosion, early diesel engine glow plug issues, potential electrical gremlins in older vehicles.
Engine Specific Issues:
Petrol engines might experience ignition coil or lambda sensor failures. Diesel engines can be prone to injector issues if not maintained.
📚 Vehicle History
Brand Heritage
Peugeot History In Vans:
Peugeot has a long history of producing small commercial vehicles and vans, dating back to models like the Peugeot D3 and later the Peugeot J5/J7 series. The Partner built on this legacy.
Model Evolution
Partner Development:
The Peugeot Partner M49 (Mk1) was a joint venture with Citroën, resulting in the Citroën Berlingo. It was designed to be a versatile vehicle for both commercial and personal use, offering a car-like driving experience.
Production
Manufacturing Locations:
Primarily manufactured in European plants, notably Vigo, Spain.
🏆 Awards & Recognition
Recognitions
Van Of The Year Awards:
The Peugeot Partner has won various LCV awards in its different iterations, though specific awards for the 1999-2002 M49 model are less prominent than later generations.
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