Plymouth Voyager 1996 1997 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Voyager
Year:
1996-1997
Codes
Platform Code:
NS (Second Generation)
👋 Introduction
Market Position
Target Audience:
DIY vehicle owners and professional mechanics
Competitive Analysis
Value Proposition:
Cost-effective alternative to expensive official service or labor charges
Key Features
Features:
Comprehensive coverage, detailed illustrations, step-by-step instructions, electrical system diagnostics
📋 Manual Details
Coverage Areas
Covered Model Years:
1996, 1997
Covered Trim Levels:
All styles (LE, SE, ES)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
Printable:
Yes (printable pages or entire document)
Delivery
Delivery Method:
Instant download link upon purchase completion
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine overhaul, component replacement, diagnostics
Transmission Service Repair:
Automatic transmission service, repair, and diagnostics
Brake System:
Front and rear brakes, ABS system (if equipped), hydraulic components
Electrical System:
Wiring diagrams, component testing, troubleshooting
Suspension:
Front and rear suspension components, alignment procedures
Steering:
Power steering system, steering column, linkage
Cooling System:
Radiator, water pump, thermostat, cooling fan
Fuel System:
Fuel pump, injectors, fuel lines, fuel filter replacement
Fuel Injection:
Specifics on the fuel injection system components and operation
Emission System:
Emission control devices, diagnosis, and service
Heater Air Conditional:
HVAC system service, refrigerant handling (professional use recommended)
Engine Control System:
ECU, sensors, actuators, diagnostic trouble codes (DTCs)
Chassis Body:
Body panel repair, structural components, chassis adjustments
Restraint System:
Airbag system service and safety precautions, seat belts
Interior:
Interior trim, seat removal, dashboard components
Differential Drive:
Front-wheel drive system components, differential service
Axle:
CV axles, hub assemblies
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks, tire rotation
Troubleshooting:
Systematic diagnostic procedures for common and complex issues
Periodic Lubrication:
Scheduled lubrication points and recommended lubricant types
Wiring Diagrams:
Detailed electrical circuit diagrams for all vehicle systems
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Torque Specifications:
Precise torque values for critical fasteners
Diagnostic Procedures:
Includes diagnostics for electrical, engine, and mechanical systems
Technical Depth
Depth:
Factory-level detail for both DIY enthusiasts and professional mechanics
Illustrations:
Hundreds of photos, drawings, and detailed illustrations
Notes Cautions Warnings:
Critical safety and procedural notes integrated throughout
Instructions Format:
Numbered, step-by-step instructions with clear substeps
Identification Assistance:
Enlarged insets for detailed part identification
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download - user prints and binds)
Paper Type
Paper Type:
N/A (Digital Download - user choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L (148 cu in) I4, 3.0L (181 cu in) V6, 3.3L (201 cu in) V6
Performance
Horsepower Range:
Approx. 150 hp (2.4L) to 180 hp (3.3L) (Varies by specific engine and tune)
Torque Range:
Approx. 170 lb-ft (2.4L) to 210 lb-ft (3.3L) (Varies by specific engine and tune)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Options:
4-speed automatic transmission (most common)
Optional
Manual Transmission:
Rarely offered, primarily automatic for this generation
Features
Transmission Fluid Type:
ATF+4 (or equivalent, check specific owner's manual/manual for exact spec)
📐 Dimensions
Exterior
Body Styles:
Minivan (Short Wheelbase and Long Wheelbase)
Interior
Seating Capacity:
7-8 passengers (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available in product description, but manual covers restraint systems.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on some trims
Passive Features
Passive Safety:
Driver and passenger airbags, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, and premium speaker systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
Limited by era; no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months (check manual for exact recommendation based on driving conditions).
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (check manual for precise interval).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30 common for this era).
Coolant Type:
Ethylene Glycol-based antifreeze/coolant (refer to manual for Mopar specification).
Known Issues
Common Problems:
Head gasket leaks (especially on V6 engines), intake manifold gasket leaks, transmission issues, power window regulators, and sometimes the powertrain control module (PCM).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Plymouth was known for practical, value-oriented vehicles.
Model Evolution
Generation:
This is the second generation (NS) of the Plymouth Voyager, introduced for the 1996 model year, featuring a significant redesign.
Production
Manufacturing Plant:
Windsor, Ontario, Canada; Saint Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Chrysler/Dodge/Plymouth minivans were consistently rated highly and were instrumental in popularizing the minivan segment, often appearing on 'Ten Best' lists.
Systematic diagnostic procedures for common and complex issues
Periodic Lubrication:
Scheduled lubrication points and recommended lubricant types
Wiring Diagrams:
Detailed electrical circuit diagrams for all vehicle systems
Assembly Disassembly:
Step-by-step instructions for component removal and installation
Torque Specifications:
Precise torque values for critical fasteners
Diagnostic Procedures:
Includes diagnostics for electrical, engine, and mechanical systems
Technical Depth
Depth:
Factory-level detail for both DIY enthusiasts and professional mechanics
Illustrations:
Hundreds of photos, drawings, and detailed illustrations
Notes Cautions Warnings:
Critical safety and procedural notes integrated throughout
Instructions Format:
Numbered, step-by-step instructions with clear substeps
Identification Assistance:
Enlarged insets for detailed part identification
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
N/A (Digital Download - user prints and binds)
Paper Type
Paper Type:
N/A (Digital Download - user choice of paper)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L (148 cu in) I4, 3.0L (181 cu in) V6, 3.3L (201 cu in) V6
Performance
Horsepower Range:
Approx. 150 hp (2.4L) to 180 hp (3.3L) (Varies by specific engine and tune)
Torque Range:
Approx. 170 lb-ft (2.4L) to 210 lb-ft (3.3L) (Varies by specific engine and tune)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Options:
4-speed automatic transmission (most common)
Optional
Manual Transmission:
Rarely offered, primarily automatic for this generation
Features
Transmission Fluid Type:
ATF+4 (or equivalent, check specific owner's manual/manual for exact spec)
📐 Dimensions
Exterior
Body Styles:
Minivan (Short Wheelbase and Long Wheelbase)
Interior
Seating Capacity:
7-8 passengers (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Information not readily available in product description, but manual covers restraint systems.
Active Features
Active Safety:
Anti-lock Braking System (ABS) available on some trims
Passive Features
Passive Safety:
Driver and passenger airbags, front seatbelt pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player, and premium speaker systems.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Connectivity Features:
Limited by era; no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months (check manual for exact recommendation based on driving conditions).
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (check manual for precise interval).
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 5W-30, 10W-30 common for this era).
Coolant Type:
Ethylene Glycol-based antifreeze/coolant (refer to manual for Mopar specification).
Known Issues
Common Problems:
Head gasket leaks (especially on V6 engines), intake manifold gasket leaks, transmission issues, power window regulators, and sometimes the powertrain control module (PCM).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Plymouth was known for practical, value-oriented vehicles.
Model Evolution
Generation:
This is the second generation (NS) of the Plymouth Voyager, introduced for the 1996 model year, featuring a significant redesign.
Production
Manufacturing Plant:
Windsor, Ontario, Canada; Saint Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The Chrysler/Dodge/Plymouth minivans were consistently rated highly and were instrumental in popularizing the minivan segment, often appearing on 'Ten Best' lists.