The Polaris 600 IQ Touring snowmobile, produced in 2008, represents a performance touring model designed for extended trail riding. It features a powerful 599cc, 2-stroke, liquid-cooled Liberty engine with Electronic Fuel Injection (EFI), delivering an estimated 125-135 horsepower. This snowmobile is engineered for comfort, offering two-up seating with passenger amenities and an adjustable suspension. Its robust construction and the advanced IQ chassis provide a stable and responsive ride, making it a capable option for both solo adventures and journeys with a companion. This comprehensive service and repair manual provides detailed information for the Polaris 600 IQ Touring snowmobile. It covers essential maintenance procedures, including pre-ride inspections, oil changes, and drive belt checks, alongside in-depth repair instructions for engine, drivetrain, electrical, and chassis systems. Troubleshooting guides and diagnostic charts are included to help identify and resolve common issues. With detailed technical specifications, wiring diagrams, and rebuild procedures, this manual is an indispensable resource for owners and technicians seeking to maintain and repair their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: 600 IQ Touring Year: 2008 Vehicle Type: Snowmobile 👋 Introduction Market Position Segment: Performance Touring Snowmobile Competitive Analysis Key Competitors: Ski-Doo Renegade, Arctic Cat Crossfire, Yamaha Vector Key Features Touring Comfort: Designed for extended trail riding with comfortable seating for two, adjustable suspension, and ample storage. Engine Performance: Features a powerful Liberty 600 engine for strong acceleration and consistent power delivery. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Page Count Estimated Pages: 300-500 Manual Type Manual Type Description: Comprehensive service and repair manual designed for technicians and advanced DIY enthusiasts, providing in-depth repair procedures, diagnostic information, and technical specifications. 📖 Manual Coverage Systems Covered Engine Systems: Engine removal and installation, top-end overhaul (cylinder, piston, rings), bottom-end overhaul (crankshaft, connecting rods, bearings), valve timing, cooling system, lubrication system, fuel injection system (EFI), exhaust system. Drive Train Systems: Drive clutch, driven clutch (secondary), chaincase, drive belt inspection and replacement, final drive gears, track system, suspension components (front and rear). Electrical Systems: Ignition system (CDI, spark plugs), lighting system (headlights, taillights, instrument panel), starting system (starter motor, battery), charging system (stator, voltage regulator), sensor diagnostics, wiring diagrams. Chassis And Body: Frame inspection and repair, body panel removal and installation, seat removal, handlebar assembly, front and rear suspension adjustments and repair, steering system components. Procedures Included Routine Maintenance: Pre-ride inspection checklist, oil changes, spark plug replacement, air filter cleaning/replacement, chain lubrication, track tension adjustment, clutch inspection. Troubleshooting Guides: Diagnostic charts for common performance issues, starting problems, electrical malfunctions, and driveability concerns. Repair Procedures: Step-by-step instructions for component disassembly, repair, and reassembly, including torque specifications and special tool requirements. Technical Depth Diagnostic Capabilities: Covers advanced diagnostics for EFI systems, ignition timing verification, and component testing. Rebuild Procedures: Includes detailed procedures for complete engine and transmission (clutch/chaincase) rebuilds. Wiring Diagrams: Comprehensive electrical schematics with component identification and troubleshooting pathways. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution (suitable for clear viewing of diagrams and photos) Binding Type Binding Type Description: N/A (Digital PDF format) Paper Type Paper Type Description: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Family: Polaris Liberty Engine Type: 2-stroke, parallel-twin, liquid-cooled Displacement: 599cc Bore X Stroke: 73.0 mm x 72.0 mm Compression Ratio: 7.0:1 (Nominal) Performance Horsepower Est: 125-135 hp (Estimated) Torque Est: N/A (Typically not quoted for this segment) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded (91 Octane or higher recommended) Oil Type: Polaris 2-Stroke Synthetic Oil (or equivalent API-TC certified) Cooling System Cooling Medium: Liquid Coolant Type: Ethylene Glycol Antifreeze (50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Clutch System: Polaris P-85 Drive Clutch and Polaris Dynamic Driven Clutch Features Gear Reduction: Chaincase with selectable low/high range (often a 2.5:1 ratio in low range) Chaincase Oil: Polaris Chaincase Lubricant (or SAE 80W-90 GL-4) 📐 Dimensions Exterior Overall Length: Approx. 125.5 inches (3188 mm) Overall Width: Approx. 48 inches (1219 mm) Skis Stance: Adjustable, typically 42.5 inches (1080 mm) Weights Dry Weight Est: Approx. 500-520 lbs (227-236 kg) Fuel Capacity: 11 gallons (41.6 L) Oil Capacity: Approx. 2.0 quarts (1.9 L) for injection reservoir 🛡️ Safety Features Passive Features Windscreen: Tall, providing significant wind and element protection for both riders. Seating: Two-up seating with passenger handgrips and backrest. Lighting: Dual Halogen headlights, LED taillight/brake light. Active Features Braking System: Hydraulic disc brake with vented rotor. Throttle Limiter: Standard for safety and break-in procedures. 💡 Technology Features Infotainment Instrument Cluster: Digital gauge cluster displaying speed, RPM, fuel level, coolant temperature, and diagnostic codes. Driver Assistance Reverse Gear: Mechanical or electronic reverse assist (depending on specific sub-model variant). Connectivity Ignition System: CDI ignition with electronic advance. 🔧 Maintenance Service Intervals Initial Break...