Polaris 600 PRO RMK 155 2012 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Polaris Model: 600 PRO RMK 155 Year: 2012 Vehicle Type: Snowmobile Codes Vin Decoder Reference: N/A (Snowmobile specific identification applies) Generation Platform Name: RMK Series 👋 Introduction Market Position Segment: Deep Snow / Mountain Target User: Enthusiasts and riders focused on backcountry riding and powder performance Competitive Analysis Competitors 2012: Ski-Doo Summit, Arctic Cat M-Series Key Features Chassis Design: Pro Ride Chassis - lightweight, centralized mass for improved handling and maneuverability Track Length: 155 inches - optimal for flotation and traction in deep snow Suspension Technology: Pro RMK rear suspension, PRO-RMK front suspension Engine Technology: Liberty 600 Cleanfire engine - known for power and efficiency 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Overhaul, Electrical Schematics, Wiring Diagrams Page Count Estimated Pages: Hundreds (Exact count not specified, typical for factory service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, cylinder head, pistons, crankshaft, lubrication, cooling, fuel injection (Cleanfire), ignition system, exhaust system Drivetrain System: CVT clutch calibration and maintenance, chaincase, drive axle, suspension systems (front and rear, including Pro Ride chassis components) Electrical System: Complete electrical diagnostics, battery, charging system, lighting, ignition switch, starter, sensors, wiring diagrams, fault codes Chassis And Body: Frame, body panels, seat, handlebars, controls, tracks, skis, bumpers Braking System: Hydraulic brake system, calipers, master cylinder, brake fluid specifications and bleeding procedures Procedures Included Maintenance: Routine inspections, lubrication points, cleaning procedures, seasonal preparation and storage Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common problem identification and solutions Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, clutch service, suspension adjustments Diagnostics: Diagnostic trouble codes (DTCs), testing procedures for sensors, actuators, and electrical components Disassembly Assembly: Detailed instructions for component removal, disassembly, inspection, and reassembly Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and chassis overhauls) Diagnostic Tools: Includes information on required diagnostic tools and specialized equipment Torque Specifications: All critical torque specifications for fasteners and components Schematics: Detailed electrical wiring diagrams and hydraulic schematics 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF for efficient information retrieval Print Quality Quality: High-resolution, suitable for printing individual sections or the entire manual Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, Parallel-Twin Cylinder Displacement: 599 cc Bore X Stroke: 73.0 mm x 72.0 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 125 hp (Manufacturer claim for 2012 model year) Torque: Not typically published as a single peak figure for snowmobiles, but optimized for low-end and mid-range grunt Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Polaris Cleanfire Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Oil Delivery: Cleanfire 2-Stroke Oil Injection System Lubrication Crankcase: Pre-mix (injected oil) 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) Drive Clutch: P85 Primary Clutch Driven Clutch: ADVENTAGE CLUTCHING - AD12 Secondary Clutch Drive Belt: Specific Polaris belt part number required (refer to manual for exact fitment) Features Gear Reduction: Chaincase with specific gear ratios (refer to manual for details) Clutch Calibration: Factory calibration for mountain/deep snow performance, tunable for rider preference and conditions 📐 Dimensions Exterior Overall Length: Approximately 126.5 inches (3213 mm) Overall Width: Approximately 42.5 inches (1080 mm) at skis Track Width: 15 inches (381 mm) Track Lug Height: 2.25 inches (57 mm) Weights Dry Weight: Approximately 434 lbs (197 kg) (Manufacturer claim for 2012 model year) Fuel Capacity: 11.7 gallons (44.3 L) Oil Capacity: Refer to manual for specific oil injection reservoir capacity 🛡️ Safety Features Ratings Crash Test Data: N/A (Snowmobiles are not subjected to standard automotive crash testing) Active Features Braking System: Hydraulic disc brake with vented rotor Throttle Limiter: Adjustable throttle limiter for novice riders (if equipped, refer to manual) Engine Management: EFI system with diagnostics for engine performance monitoring Passive Features Lighting: Halogen headlights, taillight, brake light Kill Switch: Integrated handlebar kill switch with lanyard 💡 Technology Features Infotainment Display: Digital LCD gauge cluster with speedometer, tachometer, fuel level, engine temp, clock, etc. Driver Assistance Engine Management System: Advanced EFI with knock control and diagnostic capabilities. Connectivity Diagnostic Port: Diagnostic port for connecting diagnostic tools (e.g., Polaris Digital Wrench) for real-time data and fault code retrieval. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals and oil type (2-stroke synthetic injection oil) Spark Plug Replacement: Recommended every 1,000 miles or annually, or as per manual recommendations based on plug condition. Clutch Inspection: Regular inspection of drive and driven clutches for wear, alignment, and belt condition is crucial, especially after heavy use. Chaincase Oil: Regular checking and replacement of chaincase oil (specific viscosity grade required, refer to...
Polaris Premium Antifreeze/Coolant or equivalent ethylene glycol based coolant with corrosion inhibitors
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Clutch Wear:
Premature wear of clutch bushings or weights can occur with aggressive riding. Regular inspection and proper clutching are key.
Suspension Bushings:
Bushings in the suspension can wear over time, leading to looseness and degradation of handling. Manual provides replacement procedures.
Track Tension:
Maintaining correct track tension is vital for longevity of track, suspension, and drive components.
Efi System Cleaning:
While generally robust, periodic cleaning of throttle bodies and injectors may be recommended in the manual for optimal performance.
📚 Vehicle History
Brand Heritage
Polarismfg:
Polaris Industries Inc. is an American manufacturer founded in 1954, known for its pioneering work in snowmobiles, ATVs, and motorcycles.
Model Evolution
Rmk Lineage:
The RMK (Ridgeline Mountain) line has been a cornerstone of Polaris's deep snow offerings for decades, consistently evolving with chassis and engine technology.
Pro Ride Chassis:
The 2012 model year introduced the revolutionary PRO RIDE chassis, a significant departure from previous designs, focusing on weight reduction and rider-centric ergonomics.
Production
Manufacturing Location:
Primarily manufactured in Roseau, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The PRO RIDE chassis and 600 Cleanfire engine platform received significant industry praise for their performance and handling characteristics upon release.
Ratings
Performance Reviews:
Consistently rated highly by snowmobile media for its agility, power delivery, and deep snow capability.