Polaris Snowmobile 2001-2002 Deep Snow RMK SKS Repair Manual
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🏷️ Basic Information Identification Make: Polaris Model: Deep Snow RMK/SKS Series Model Variants: Indy 500 RMK, Indy 500 SKS, Indy Trail RMK, 600 Edge RMK, Indy 700 SKS, 700 Edge RMK, 800 Edge RMK Model Years Covered: 2001, 2002 👋 Introduction Market Position Value Proposition: Provides professional-grade repair and maintenance information at a fraction of the cost of shop labor, empowering owners to perform their own servicing. Competitive Analysis Uniqueness: Considered one of the most comprehensive online resources for these specific Polaris Deep Snow models, offering extensive detail across all systems. Key Features Diagnostic Tools: Equipped with detailed troubleshooting guides and symptom-based diagnostics. Component Illustrations: Features step-by-step instructions augmented by clear visual aids and exploded diagrams. Electrical Schematics: Includes a dedicated and detailed section for electrical systems and wiring diagrams. 📋 Manual Details Coverage Areas Applicable Models: Polaris Indy 500 RMK, Polaris Indy 500 SKS, Polaris Indy Trail RMK, Polaris 600 Edge RMK, Polaris Indy 700 SKS, Polaris 700 Edge RMK, Polaris 800 Edge RMK Page Count Total Pages: 392 Manual Type Type: Comprehensive Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, top-end rebuild, bottom-end assembly, cooling system, lubrication system. Fuel System: Carburetion tuning and rebuilding (Mikuni VM, etc.), fuel pump operation, fuel lines, fuel tank service. Drivetrain Clutches: Drive clutch (Primary) service, driven clutch (Secondary) service, belt inspection and replacement, clutch calibration and tuning for deep snow. Suspension Steering: Front and rear suspension geometry, shock absorber service, ski and spindle maintenance, steering linkage and mechanism repair. Electrical Ignition: Ignition system components (stator, CDI, coils), lighting systems, starter system, battery service, troubleshooting electrical faults. Body Chassis: Body panel removal and installation, seat service, handlebar and control adjustments, chassis inspection and alignment. Final Drive Brake: Chaincase service, lubrication, brake caliper and rotor service, hydraulic brake system bleeding, parking brake adjustment. Procedures Included Maintenance Tasks: Regular service checks, lubrication points, track tension adjustment, general tune-ups. Diagnostic Procedures: Troubleshooting common performance issues, diagnosing ignition and fuel problems, electrical system fault finding. Repair Rebuild: Step-by-step instructions for engine, transmission, suspension, and electrical component repairs and rebuilds. Technical Data Tables: Torque specifications, clearances, gap settings, fluid capacities, and specifications. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and component overhauls. Suitable for DIY enthusiasts and professional mechanics. Visual Aids: Includes detailed exploded views for component identification and assembly guidance. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Searchable text within the PDF for quick information retrieval. Print Quality Printability: Fully printable for creating a physical reference copy. Binding Type Recommended Binding: 3-ring binder (user-provided) Paper Type Suggested Paper: Standard or heavy-duty paper for durability during workshop use. ⚙️ Engine Specifications Primary Engine Engine Type Series: Polaris Liberty/Edge Twin Cylinder 2-Stroke (Liquid-Cooled) Performance Common Displacements: Approx. 488cc (Indy 500), 599cc (600 Edge), 699cc (700 Edge/SKS), 794cc (800 Edge) Horsepower Range: Varies by model, typically from ~90 HP (500) to ~130+ HP (800) Fuel System Carburetor Types: Typically Mikuni VM series carburetors (e.g., VM34, VM36, VM38) depending on engine size. Ignition System: CDI (Capacitor Discharge Ignition) with electronic advance. Cooling System Cooling Method: Liquid-cooled (radiator and fan assist, or tunnel heat exchanger for some RMK models) Lubrication Oil Delivery: Autolube oil injection system (Premix option available, but injection is standard). 🔧 Transmission Standard Drive System: Variable Ratio Drive (VRD) continuously variable transmission (CVT) system using a drive clutch and driven clutch. Features Clutch Technology: Polaris P-85 drive clutch and various driven clutches (e.g., P-90) with spring and weight tuning capabilities for performance optimization. Belt Drive: V-belt primary drive system. Correct belt width and length are critical. 📐 Dimensions Exterior Track Width Standard: Typically 15 inches wide for RMK/SKS models, designed for flotation. Track Length Standard: Varies, but common lengths for deep snow models were 133.5 inches, 136 inches, or longer for enhanced flotation. Weights Dry Weight Estimate: Approx. 450-550 lbs (204-250 kg) depending on model and engine size. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake system, typically rear-mounted for efficient stopping power. Passive Features Kill Switch: Standard handlebar-mounted engine stop switch. Throttle Safety: Thumb throttle with a safety detent or spring mechanism for controlled acceleration. 💡 Technology Features Infotainment Instrument Cluster: Basic digital/analog instrument cluster typically including speedometer, tachometer, odometer, engine temp/warning lights, and fuel gauge. Driver Assistance No Advanced Adas: These models predate modern driver-assistance systems; focus is on mechanical and electrical systems. 🔧 Maintenance Service Intervals Spark Plug Replacement: Typically every 1,000-1,500 miles or annually. Specific recommendations vary by plug type. Clutch Cleaning Inspection: Recommended every 50-100 hours of operation or annually, checking for wear and proper movement. Chaincase Oil Change: Recommended every 1,000-1,500 miles or annually. Check for proper lubrication level. Fluid Specifications Coolant Type: Antifreeze/coolant mixture (e.g., ethylene glycol...
Provides professional-grade repair and maintenance information at a fraction of the cost of shop labor, empowering owners to perform their own servicing.
Competitive Analysis
Uniqueness:
Considered one of the most comprehensive online resources for these specific Polaris Deep Snow models, offering extensive detail across all systems.
Key Features
Diagnostic Tools:
Equipped with detailed troubleshooting guides and symptom-based diagnostics.
Component Illustrations:
Features step-by-step instructions augmented by clear visual aids and exploded diagrams.
Electrical Schematics:
Includes a dedicated and detailed section for electrical systems and wiring diagrams.
Varies by model, typically from ~90 HP (500) to ~130+ HP (800)
Fuel System
Carburetor Types:
Typically Mikuni VM series carburetors (e.g., VM34, VM36, VM38) depending on engine size.
Ignition System:
CDI (Capacitor Discharge Ignition) with electronic advance.
Cooling System
Cooling Method:
Liquid-cooled (radiator and fan assist, or tunnel heat exchanger for some RMK models)
Lubrication
Oil Delivery:
Autolube oil injection system (Premix option available, but injection is standard).
🔧 Transmission
Standard
Drive System:
Variable Ratio Drive (VRD) continuously variable transmission (CVT) system using a drive clutch and driven clutch.
Features
Clutch Technology:
Polaris P-85 drive clutch and various driven clutches (e.g., P-90) with spring and weight tuning capabilities for performance optimization.
Belt Drive:
V-belt primary drive system. Correct belt width and length are critical.
📐 Dimensions
Exterior
Track Width Standard:
Typically 15 inches wide for RMK/SKS models, designed for flotation.
Track Length Standard:
Varies, but common lengths for deep snow models were 133.5 inches, 136 inches, or longer for enhanced flotation.
Weights
Dry Weight Estimate:
Approx. 450-550 lbs (204-250 kg) depending on model and engine size.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake system, typically rear-mounted for efficient stopping power.
Passive Features
Kill Switch:
Standard handlebar-mounted engine stop switch.
Throttle Safety:
Thumb throttle with a safety detent or spring mechanism for controlled acceleration.
💡 Technology Features
Infotainment
Instrument Cluster:
Basic digital/analog instrument cluster typically including speedometer, tachometer, odometer, engine temp/warning lights, and fuel gauge.
Driver Assistance
No Advanced Adas:
These models predate modern driver-assistance systems; focus is on mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Spark Plug Replacement:
Typically every 1,000-1,500 miles or annually. Specific recommendations vary by plug type.
Clutch Cleaning Inspection:
Recommended every 50-100 hours of operation or annually, checking for wear and proper movement.
Chaincase Oil Change:
Recommended every 1,000-1,500 miles or annually. Check for proper lubrication level.
Fluid Specifications
Coolant Type:
Antifreeze/coolant mixture (e.g., ethylene glycol based) meeting specific freeze protection requirements for cold climates.
Chaincase Oil:
Typically SAE 80W-90 or SAE 75W-90 GL-5 gear oil. Always consult the manual for exact specifications.
2-Stroke Oil:
API-TC certified, JASO FD certified synthetic 2-stroke snowmobile oil for the autolube system. Never use conventional oil or automotive 2-stroke oil.
Known Issues
Engine Sealing:
Potential for crank seal leaks leading to vacuum leaks and lean conditions. Regular inspection is advised.
Clutch Belt Wear:
Aggressive riding or improper clutch alignment can lead to premature belt wear. Regular inspection and adjustment are critical.
Suspension Bushings:
Wear in suspension pivot bushings can affect handling and steering response.
📚 Vehicle History
Brand Heritage
Polarissnowmobile Legacy:
Polaris has a long-standing reputation for innovation in snowmobile design, particularly in mountain and deep snow performance categories.
Model Evolution
Rmksks Focus:
The RMK (Ridgeline Mountain Kat) and SKS (Ski, Kayak, Snowmobile) lines were developed to offer enhanced flotation, suspension travel, and climbing capability for off-trail riding.
Production
Manufacturing Location:
Polaris snowmobiles for these model years were primarily manufactured in the USA.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Polaris RMK and SKS models from this era were highly regarded for their deep snow capabilities and strong performance in challenging terrain.