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POLARIS RANGER 500 4x4 EFI Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download
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Basic Information Identification Make: Polaris Model: Ranger 500 4x4 EFI Model Year: 2009 Codes Engine Code: Not specified in product info, typical for this model is a 499cc liquid-cooled, SOHC...
Type: Agriculture
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Sku: 39055
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| Basic Information | |
| Identification | |
| Make: | Polaris |
| Model: | Ranger 500 4x4 EFI |
| Model Year: | 2009 |
| Codes | |
| Engine Code: | Not specified in product info, typical for this model is a 499cc liquid-cooled, SOHC 4-valve single cylinder |
| Introduction | |
| Market Position | |
| Vehicle Segment: | Utility Vehicle (UTV) / Side-by-Side, positioned for recreational off-roading and light utility tasks. |
| Competitive Analysis | |
| Competitors: | Competes with similar offerings from manufacturers like Yamaha (Grizzly, Rhino), Can-Am (Outlander, Commander), Kawasaki (Mule, Teryx), and Honda (Pioneer, FourTrax). |
| Key Features | |
| Features Of Vehicle: | 4x4 capability, Electronic Fuel Injection (EFI) for improved throttle response and starting, independent rear suspension (IRS) for better ride quality, liquid-cooled engine for consistent performance, generous ground clearance. |
| Manual Value Proposition | |
| Manual Benefit: | Provides owners and technicians with official factory procedures and specifications to maintain, diagnose, and repair the Polaris Ranger 500 4x4 EFI, ensuring optimal performance and longevity. Instant download format offers immediate access. |
| Manual Details | |
| Coverage Areas | |
| Language: | English |
| Page Count: | 284 |
| Manual Type | |
| Manual Type: | Factory Service / Repair / Workshop Manual |
| Format | |
| File Format: | |
| Delivery Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine overhaul, including cylinder head, camshaft, pistons, rings, connecting rods, crankshaft, oil pump, lubrication system, timing (chain/gears), valve train components (lifters, valves, springs, guides, seals). |
| Fuel System: | Fuel injection (EFI) system diagnosis and repair, fuel pump replacement, fuel filter, fuel lines, fuel tank, carburetor (potentially for older/variant models, though EFI is specified), intake system, air filter replacement, sensors. |
| Ignition System: | Ignition system components, spark plugs, spark plug wires, ignition coil, ignition timing, sensors related to ignition. |
| Transmission And Drivetrain: | Transmission fluid change, clutch replacement, pressure plate, flywheel, seals, transfer case operation and maintenance, axle shafts, CV boots, drive shafts, shift linkage, 4x4 engagement system. |
| Brakes: | Brake pad replacement, brake shoe replacement, rotor replacement, brake fluid change, brake line inspection and replacement, caliper service, parking brake adjustment. |
| Suspension And Steering: | Shock absorber and strut replacement, spring inspection, wheel bearing replacement, steering linkage, power steering system (if applicable), alignment procedures, tire rotation. |
| Electrical System: | Wiring harness troubleshooting, component testing (sensors, relays, switches), battery maintenance and replacement, starter system, charging system (alternator), lighting (headlights, taillights, interior), fuses, electrical diagrams. |
| Body And Chassis: | Body panel removal and installation, door hinges, latches, interior trim, dashboard, glovebox, center console, seat removal, bumpers, fenders, hood, grilles, windshield, window regulators, wiper system, mud guards. |
| Cooling System: | Radiator service, radiator fan, coolant hoses, water pump, thermostat, coolant flush and fill, oil cooler (if applicable). |
| Procedures Included | |
| Maintenance: | Scheduled maintenance intervals, oil changes, transmission fluid changes, differential fluid changes, brake fluid changes, air filter replacement, spark plug replacement, coolant flush, tire rotation and pressure checks. |
| Troubleshooting: | Diagnostic procedures for common issues, fault code interpretation (if applicable for EFI), symptom-based troubleshooting guides for various systems. |
| Repair: | Step-by-step repair instructions for all major components and systems, including disassembly, inspection, part replacement, and reassembly. |
| Rebuilds: | Comprehensive instructions for engine rebuilds, transmission rebuilds, and other major component overhauls. |
| Specifications: | Torque specifications for all fasteners, fluid capacities, clearances, tolerances, and other critical technical data. |
| Technical Depth | |
| Depth: | Factory-level technical depth covering everything from basic fluid changes and checks to complex engine, transmission, and electrical system diagnostics and repairs. Includes detailed diagrams, exploded views, and troubleshooting flowcharts. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchable: | Yes (implied by PDF format for factory manuals) |
| Print Quality | |
| Printability: | Yes |
| Zoom Capability: | Yes |
| Binding Type | |
| Binding: | N/A (Digital PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, Single Cylinder, Liquid-Cooled, SOHC, 4-Valve |
| Displacement: | 499cc (approximate) |
| Performance | |
| Horsepower: | Typically around 30-35 HP for this engine configuration, though exact factory spec not provided. |
| Torque: | Specific torque figures not provided in product information, but designed for utility and trail performance. |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Lubrication | |
| Oil Capacity: | Refer to manual for specific capacity (typically around 2.0-2.5 quarts). |
| Cooling System | |
| Coolant Type: | Refer to manual for specific coolant type (e.g., ethylene glycol based). |
| Transmission | |
| Standard | |
| Transmission Type: | Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse. |
| Optional | |
| Optional Transmissions: | N/A for this specific model year and configuration. |
| Features | |
| Drive Modes: | 2WD / 4WD selectable. |
| Maintenance | |
| Transmission Fluid Type: | Refer to manual for specific CVT fluid requirements (e.g., Polaris AGL Synthetic Gearcase Oil or equivalent). |
| Dimensions | |
| Exterior | |
| Length: | Approximately 105 inches (2667 mm). |
| Width: | Approximately 50 inches (1270 mm). |
| Height: | Approximately 73 inches (1854 mm). |
| Weights | |
| Curb Weight: | Approximately 950 lbs (431 kg). |
| Payload Capacity: | Approximately 1000 lbs (454 kg). |
| Cargo | |
| Cargo Bed Capacity: | Approximately 400 lbs (181 kg). |
| Towing | |
| Towing Capacity: | Approximately 1500 lbs (680 kg). |
| Ground Clearance | |
| Ground Clearance: | Approximately 10 inches (254 mm). |
| Safety Features | |
| Ratings | |
| Safety Ratings: | UTVs are not subjected to standardized crash testing like passenger vehicles. Safety is paramount, with features like ROPS (Roll-Over Protection Structure) and seat belts being standard. |
| Active Features | |
| Braking System: | Hydraulic disc brakes front and rear. |
| Passive Features | |
| Rollover Protection: | Integrated ROPS (Roll-Over Protection Structure). |
| Restraints: | 3-point seat belts. |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Typically basic, may include a speedometer, odometer, fuel gauge, and indicator lights. Aftermarket audio systems are common upgrades. |
| Driver Assistance | |
| Driver Assistance Features: | Limited to the 4x4 system and engine management (EFI). No advanced electronic driver aids like ABS or traction control on this model. |
| Connectivity | |
| Connectivity Features: | N/A (no built-in smartphone integration or advanced connectivity). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Refer to manual for exact interval, typically 50-100 hours or annually. |
| Transmission Service Interval: | Refer to manual, typically annual or based on usage hours. |
| Air Filter Cleaning Or Replacement: | Frequent checks and cleaning recommended, especially in dusty conditions. Refer to manual for replacement intervals. |
| Fluid Specifications | |
| Engine Oil Viscosity: | Refer to manual, typically SAE 5W-50 Synthetic or SAE 10W-40. |
| Engine Oil Standard: | API SG or higher (check manual for exact spec). |
| Transmission Fluid Type: | Polaris AGL Synthetic Gearcase Oil or equivalent. |
| Coolant Specifications: | Ethylene glycol-based antifreeze/coolant with corrosion inhibitors (refer to manual for specific type and mixture ratio). |
| Known Issues | |
| Common Wear Items: | CV boots, brake pads, tires, suspension bushings, drive belts (CVT). EFI system components can be sensitive to fuel quality. |
| Preventative Maintenance | |
| Cv Boot Inspection: | Regular inspection of CV boots for tears or damage is crucial to prevent joint failure. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | Polaris has a long history in powersports, known for its snowmobiles, ATVs, and utility vehicles. |
| Model Evolution | |
| Ranger Lineup: | The Ranger lineup has continuously evolved, with the 500 model representing a popular mid-range option focusing on value and capability. |
| Production | |
| Manufacturing Location: | Polaris vehicles are primarily manufactured in the United States. |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | Specific awards for the 2009 Ranger 500 are not widely documented, but the Ranger line generally receives positive reviews for its utility and value. |
| Ratings | |
| Consumer Reviews: | Generally well-regarded for its capability and reliability in its class, though user reviews often highlight the need for regular maintenance and potential wear on specific components like bushings. |