2005 Polaris Sportsman 400 500 ATV Workshop Service Repair Manual Download PDF
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman
Year:
2005
Generation:
2nd Generation Sportsman (2005-2009)
📋 Manual Details
Publication
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
⚙️ Engine Specifications
Engine
Engine Type:
4-Stroke Single Cylinder
Displacement:
499cc (for 500 model)
Power:
Not specified in manual title, typically around 25-30 HP
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni BS36/BS38)
🔧 Transmission
Drivetrain
Type:
Automatic (PVT - Polaris Variable Transmission)
Gears:
High, Low, Neutral, Reverse, Park
Drive System:
On-Demand AWD/2WD
📐 Dimensions
Physical
Length:
81 inches (approx.)
Width:
45.5 inches (approx.)
Height:
47 inches (approx.)
Wheelbase:
50.5 inches
Ground Clearance:
11.25 inches
Dry Weight:
605 lbs (approx.)
🔧 Maintenance
Engine Oil
Oil Type:
SAE 10W-40 Synthetic
Oil Capacity:
1.9 L (2.0 US qt) with filter change
Service Interval
Initial Break In Service:
10 hours / 100 miles
Regular Engine Oil Change:
50 hours / 500 miles or annually
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze
📄 Suspension
Front
Type:
MacPherson Strut
Rear
Type:
Independent
📄 Brakes
Front
Type:
Hydraulic Disc
Rear
Type:
Hydraulic Disc (Single Lever for Rear)
📄 Wheels Tires
Front Tires
Size:
AT 25x8-12
Rear Tires
Size:
AT 25x10-12
📄 Fuel System
Tank
Fuel Capacity:
3.25 US gallons (12.3 Liters)
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