Polaris ATV Sportsman 800 Touring 2008 Service Repair Manual
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 800 Touring Year: 2008 Vehicle Type: All-Terrain Vehicle (ATV) Engine Code: Not specified in provided product information Generation Generation Identifier: N/A Codes Vin Decoder Info: N/A 👋 Introduction Market Position Positioning: The 2008 Polaris Sportsman 800 Touring was positioned as a premium, two-up touring ATV, offering enhanced comfort and capability for longer rides and passenger carrying compared to single-rider models. Competitive Analysis Competitors: Competed with other large-displacement, 2-up touring ATVs from manufacturers like Arctic Cat (e.g., Prowler series) and Can-Am (e.g., Outlander MAX series) in terms of power, features, and comfort. Key Features Touring Enhancements: Designed for comfort with a dedicated passenger seat, backrest, and handholds. Often featured extended wheelbase for improved ride stability and passenger comfort. Engine Performance: The 800cc engine provided ample power for traversing various terrains and carrying a load. 📋 Manual Details Coverage Areas Covered Regions: International models covered as indicated by 'INTERNATIONAL' section. Page Count Estimated Page Count: Not specified in provided product information, but implied to be comprehensive. Manual Type Type: Service Repair Manual Language Language: English Format Digital Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Clutch, Transmission, Final Drive Chassis And Body: Body, Suspension, Brakes Electrical And Lighting: Electrical System General And Maintenance: General Information, Maintenance Procedures Included Maintenance And Tune Up: Scheduled maintenance, fluid checks, filter replacements, tune-up procedures. Diagnostic And Troubleshooting: Detailed diagnostic procedures for identifying and resolving common and uncommon issues. Component Repair And Rebuild: Step-by-step instructions for repairing or rebuilding major components like the engine, transmission, and brakes. Electrical System Repair: Wiring diagrams, troubleshooting for electrical faults, component replacement. Suspension And Steering Adjustment: Adjustments and repair procedures for suspension and steering components. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhauls. Utilized by professional garages. 📊 Manual Specifications File Format Delivery Format: PDF/WINRAR. Digital download via email. Compatibility: Windows (95/98/ME/XP/vista/7/8), Linux, MAC OS, iOS, Android devices. Print Quality Quality: High-quality digital reproduction with photos and illustrations for repair guidance. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke, SOHC Displacement: 799 cc (48.7 cu in) Bore X Stroke: Not specified in provided product information. Cooling System: Liquid-cooled Ignition: Electronic Ignition Performance Horsepower: Typically around 50-55 HP (estimated for the 800cc V-twin of this era). Torque: Not specified in provided product information. Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Capacity: Typically 4-5 gallons (15.1 - 18.9 L) for this model class. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Shaft Drive with On-Demand AWD/2WD Selector Optional Gear Ratios: CVT provides continuously variable ratios. Specific high/low range ratios would be detailed in the manual. Features Transmission Features: Includes high and low range gearing, reverse, and park. 📐 Dimensions Exterior Length: Typically around 85-90 inches (216-229 cm) for this touring model. Width: Typically around 46-48 inches (117-122 cm). Height: Typically around 48-50 inches (122-127 cm). Weights Dry Weight: Typically in the range of 650-700 lbs (295-318 kg). Ground Clearance: Often 10-11 inches (25-28 cm). Towing Capacity: Typically 1,500 lbs (680 kg). Rack Capacity Front: Typically 200 lbs (91 kg). Rack Capacity Rear: Typically 400 lbs (181 kg). 🛡️ Safety Features Ratings Safety Standards: ATVs generally adhere to safety standards set by organizations like the ATV Safety Institute (ASI). Specific crash test ratings are not applicable in the same way as passenger cars. Active Features Braking System: Hydraulic disc brakes on all wheels. A Arm Suspension: Dual A-arm front suspension, often with independent rear suspension (IRS) for better handling and stability. Drive Mode: On-Demand All-Wheel Drive (AWD) and 2WD selector for optimal traction. Passive Features Passenger Features: Integrated passenger seat with backrest and handholds for enhanced passenger safety and comfort. Lighting: Dual headlights, tail light, and brake light for visibility. 💡 Technology Features Infotainment Infotainment System: Basic for its time. Primarily focused on the mechanics of the ATV. May include a basic LCD display for speed, odometer, fuel level, and gear indicator. Driver Assistance Traction Control: On-Demand AWD system provides a form of traction assistance. Instrumentation: Digital instrument cluster with essential operational data. Connectivity Connectivity Features: N/A. No modern connectivity features like Bluetooth or GPS were standard. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours of operation or annually, whichever comes first. Specific interval detailed in manual. Air Filter Cleaning: Inspect and clean every 50 hours, replace as needed or every 100-150 hours. Critical for engine longevity. Spark Plug Replacement: Interval varies, but typically recommended every 100-200 hours or annually. Brake Fluid Flush: Recommended every 1-2 years or as specified. Fluid Specifications Engine Oil Type: SAE 5W-50 Full Synthetic (Polaris recommends their own brand, but equivalent quality synthetics are generally acceptable....
The 2008 Polaris Sportsman 800 Touring was positioned as a premium, two-up touring ATV, offering enhanced comfort and capability for longer rides and passenger carrying compared to single-rider models.
Competitive Analysis
Competitors:
Competed with other large-displacement, 2-up touring ATVs from manufacturers like Arctic Cat (e.g., Prowler series) and Can-Am (e.g., Outlander MAX series) in terms of power, features, and comfort.
Key Features
Touring Enhancements:
Designed for comfort with a dedicated passenger seat, backrest, and handholds. Often featured extended wheelbase for improved ride stability and passenger comfort.
Engine Performance:
The 800cc engine provided ample power for traversing various terrains and carrying a load.
📋 Manual Details
Coverage Areas
Covered Regions:
International models covered as indicated by 'INTERNATIONAL' section.
Page Count
Estimated Page Count:
Not specified in provided product information, but implied to be comprehensive.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Clutch, Transmission, Final Drive
CVT provides continuously variable ratios. Specific high/low range ratios would be detailed in the manual.
Features
Transmission Features:
Includes high and low range gearing, reverse, and park.
📐 Dimensions
Exterior
Length:
Typically around 85-90 inches (216-229 cm) for this touring model.
Width:
Typically around 46-48 inches (117-122 cm).
Height:
Typically around 48-50 inches (122-127 cm).
Weights
Dry Weight:
Typically in the range of 650-700 lbs (295-318 kg).
Ground Clearance:
Often 10-11 inches (25-28 cm).
Towing Capacity:
Typically 1,500 lbs (680 kg).
Rack Capacity Front:
Typically 200 lbs (91 kg).
Rack Capacity Rear:
Typically 400 lbs (181 kg).
🛡️ Safety Features
Ratings
Safety Standards:
ATVs generally adhere to safety standards set by organizations like the ATV Safety Institute (ASI). Specific crash test ratings are not applicable in the same way as passenger cars.
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
A Arm Suspension:
Dual A-arm front suspension, often with independent rear suspension (IRS) for better handling and stability.
Drive Mode:
On-Demand All-Wheel Drive (AWD) and 2WD selector for optimal traction.
Passive Features
Passenger Features:
Integrated passenger seat with backrest and handholds for enhanced passenger safety and comfort.
Lighting:
Dual headlights, tail light, and brake light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Basic for its time. Primarily focused on the mechanics of the ATV. May include a basic LCD display for speed, odometer, fuel level, and gear indicator.
Driver Assistance
Traction Control:
On-Demand AWD system provides a form of traction assistance.
Instrumentation:
Digital instrument cluster with essential operational data.
Connectivity
Connectivity Features:
N/A. No modern connectivity features like Bluetooth or GPS were standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours of operation or annually, whichever comes first. Specific interval detailed in manual.
Air Filter Cleaning:
Inspect and clean every 50 hours, replace as needed or every 100-150 hours. Critical for engine longevity.
Spark Plug Replacement:
Interval varies, but typically recommended every 100-200 hours or annually.
Brake Fluid Flush:
Recommended every 1-2 years or as specified.
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Full Synthetic (Polaris recommends their own brand, but equivalent quality synthetics are generally acceptable. Always verify with manual).
Engine Oil Capacity:
Approximately 2.1 US quarts (2.0 Liters) with filter change. Exact capacity in manual.
Transmission Fluid Type:
Polaris Demand Drive Fluid (Front Differential) and Polaris Synthetic Gearcase Lubricant (Rear Differential/Gearbox). Specific part numbers will be in the manual.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., 50/50 mix with distilled water).
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, and brake pad wear are common maintenance items on ATVs of this era.
Electrical Connections:
Corrosion on electrical connectors can be an issue in wet or muddy conditions; manual will guide inspection and maintenance.
📚 Vehicle History
Brand Heritage
Polaris Heritage:
Polaris has a long history in powersports, beginning with snowmobiles in the 1950s and expanding into ATVs and other recreational vehicles. They are known for innovation and performance in the off-road market.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a flagship ATV series for Polaris, known for its utility, comfort, and capability. The 'Touring' designation specifically addresses the need for two-up riding, building upon the core Sportsman platform.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA, with significant operations in Minnesota and Iowa.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2008 Sportsman 800 Touring aren't readily available, Polaris Sportsman models have consistently received positive reviews and accolades for their performance, reliability, and utility in the powersports industry.