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2005 Pontiac G6 Service and Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: G6 Year: 2005 Codes Platform: GM Epsilon 👋 Introduction Market Position Vehicle Segment: Mid-size Sedan/Coupe/Wagon (depending on body style offered) Competitive Analysis Competitors: Chevrolet Malibu, Ford Fusion, Toyota Camry, Honda Accord Key Features Unique Selling Points: Stylish design, available V6 engine, comfortable ride Manual Benefits: Empowers DIY repairs, saves money, provides accurate factory information 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Pages: Varies by specific content, but described as comprehensive (likely hundreds of pages when printed) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete Engine Service, Diagnosis, Maintenance, Rebuild Control System: Engine Control Module (ECM), Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM) Diagnosis and Repair Mechanical: General Mechanical Repairs, Component Disassembly/Reassembly Fuel Service: Fuel System Components, Fuel Injection, Fuel Pump, Fuel Filter Replacement and Diagnosis Emission Control: Emission Control Systems, Catalytic Converter, Oxygen Sensors, EVAP System Cooling: Cooling System Components, Radiator, Water Pump, Thermostat, Coolant Flush and Refill Lube: Lubrication System, Oil Pump, Oil Filter, Oil Change Procedures and Specifications Ignition Charging: Ignition System Components, Spark Plugs, Coils, Charging System (Alternator, Battery, Starter) Automatic Transmission: Automatic Transmission Service, Diagnosis, Repair, Fluid Specifications and Replacement Manual Transmission: Manual Transmission Service, Diagnosis, Repair, Clutch System Drivetrain: Driveshaft, Transfer Case (if applicable), Differential, Axle, Wheel Bearings Suspension: Suspension Components, Struts, Shocks, Control Arms, Bushings, Alignment Specifications Wheel Tire: Wheel Specifications, Tire Sizes, Rotation, Balancing Brakes: Brake System Components, Pads, Rotors, Lines, Calipers, ABS Diagnosis and Repair Parking Brake: Parking Brake System Operation and Adjustment Steering: Steering Column, Power Steering System, Rack and Pinion Diagnosis and Repair Air Conditioning: HVAC System Components, Refrigerant, Compressor, Evaporator, Condenser, Diagnosis Restraint System: Supplemental Restraint System (SRS) Airbags, Seat Belts, Diagnosis and Repair Immobilizer: Engine Immobilizer System Operation and Troubleshooting Cruise Control: Cruise Control System Operation and Diagnosis Wiper Washer: Wiper and Washer System Components and Repair Door Lock: Door Lock Mechanisms, Power Locks, Keyless Entry Systems Audio Visual: Audio/Visual System Components, Speakers, Navigation (if equipped) Horn: Horn System Operation and Troubleshooting Glass Mirror: Windshield, Glass Replacement, Mirror Systems (Power/Heated) Instrument Panel: Instrument Cluster, Gauges, Warning Lights, Diagnosis Interior Trim: Seat Removal/Installation, Interior Trim Panel Removal/Installation Body Exterior: Body Panel Repair, Door Hinges, Hood Latch, Exterior Trim Electrical: Complete Vehicle Electrical System, Wiring Harnesses, Fuses, Relays Multiplex Can: Multiplex Communication Systems, CAN Bus Network Diagnosis Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnosis: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair: Step-by-Step Repair Instructions for all covered systems Rebuild: Complete Engine and Transmission Rebuild Procedures Technical Depth Depth: Vehicle Specific, Factory Level Detail (A-Z Repairs) 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable, High-Resolution Diagrams and Illustrations Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L Ecotec L4 (LD9), 3.5L LX9 V6 Performance Horsepower Range: Approx. 170 hp (2.4L) to 201 hp (3.5L V6) Torque Range: Approx. 170 lb-ft (2.4L) to 220 lb-ft (3.5L V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4T45-E for L4, 4T65-E for V6) Optional Transmission Options: Rare 5-Speed Manual (available on some models, primarily 4-cylinder) Features Transmission Features: Driver Shift Control (DSC) on automatics 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 2-Door Coupe (though less common for 2005 G6), 5-Door Hatchback/Wagon (often referred to as GT or Sport Wagon) Weights Curb Weight Range: Approx. 3,200 - 3,500 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Crash: Good (for driver and front passenger in most tests) IIHS Front Offset: Good (for most models) Active Features Active Safety: Anti-lock Braking System (ABS), Traction Control (TC), Available StabiliTrak Passive Features Passive Safety: Frontal Airbags, Side-Impact Airbags, Available Curtain Airbags, Seatbelt Pretensioners 💡 Technology Features Infotainment Infotainment System: AM/FM/CD stereo, available premium sound system, steering wheel audio controls. Driver Assistance Driver Assistance Features: Cruise Control, OnStar (optional on some trims). Connectivity Connectivity Options: Auxiliary input jack (on some models/head units). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specifications). Transmission Fluid Change: Recommended every 50,000 - 100,000 miles or as per severe service schedule. Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 5W-30 for many applications, but check your vehicle's oil cap or manual). Automatic Transmission Fluid Type: Dexron VI (GM recommends this specific fluid for most of its automatic transmissions, verify with manual). Known Issues Common Issues: Variable valve timing (VVT) system issues on the 3.5L V6, power steering pump leaks, occasional HVAC...
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Sku: 207097
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2005 Pontiac G6 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
G6
Year:
2005
Codes
Platform:
GM Epsilon
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan/Coupe/Wagon (depending on body style offered)
Competitive Analysis
Competitors:
Chevrolet Malibu, Ford Fusion, Toyota Camry, Honda Accord
Key Features
Unique Selling Points:
Stylish design, available V6 engine, comfortable ride
Manual Benefits:
Empowers DIY repairs, saves money, provides accurate factory information
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Pages:
Varies by specific content, but described as comprehensive (likely hundreds of pages when printed)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Service, Diagnosis, Maintenance, Rebuild
Control System:
Engine Control Module (ECM), Powertrain Control Module (PCM), Transmission Control Module (TCM), Body Control Module (BCM) Diagnosis and Repair
Mechanical:
General Mechanical Repairs, Component Disassembly/Reassembly
Fuel Service:
Fuel System Components, Fuel Injection, Fuel Pump, Fuel Filter Replacement and Diagnosis
Emission Control:
Emission Control Systems, Catalytic Converter, Oxygen Sensors, EVAP System
Cooling:
Cooling System Components, Radiator, Water Pump, Thermostat, Coolant Flush and Refill
Lube:
Lubrication System, Oil Pump, Oil Filter, Oil Change Procedures and Specifications
Ignition Charging:
Ignition System Components, Spark Plugs, Coils, Charging System (Alternator, Battery, Starter)
Automatic Transmission:
Automatic Transmission Service, Diagnosis, Repair, Fluid Specifications and Replacement
Manual Transmission:
Manual Transmission Service, Diagnosis, Repair, Clutch System
Drivetrain:
Driveshaft, Transfer Case (if applicable), Differential, Axle, Wheel Bearings
Suspension:
Suspension Components, Struts, Shocks, Control Arms, Bushings, Alignment Specifications
Wheel Tire:
Wheel Specifications, Tire Sizes, Rotation, Balancing
Brakes:
Brake System Components, Pads, Rotors, Lines, Calipers, ABS Diagnosis and Repair
Parking Brake:
Parking Brake System Operation and Adjustment
Steering:
Steering Column, Power Steering System, Rack and Pinion Diagnosis and Repair
Air Conditioning:
HVAC System Components, Refrigerant, Compressor, Evaporator, Condenser, Diagnosis
Restraint System:
Supplemental Restraint System (SRS) Airbags, Seat Belts, Diagnosis and Repair
Immobilizer:
Engine Immobilizer System Operation and Troubleshooting
Cruise Control:
Cruise Control System Operation and Diagnosis
Wiper Washer:
Wiper and Washer System Components and Repair
Door Lock:
Door Lock Mechanisms, Power Locks, Keyless Entry Systems
Audio Visual:
Audio/Visual System Components, Speakers, Navigation (if equipped)
Horn:
Horn System Operation and Troubleshooting
Glass Mirror:
Windshield, Glass Replacement, Mirror Systems (Power/Heated)
Instrument Panel:
Instrument Cluster, Gauges, Warning Lights, Diagnosis
Interior Trim:
Seat Removal/Installation, Interior Trim Panel Removal/Installation
Body Exterior:
Body Panel Repair, Door Hinges, Hood Latch, Exterior Trim
Electrical:
Complete Vehicle Electrical System, Wiring Harnesses, Fuses, Relays
Multiplex Can:
Multiplex Communication Systems, CAN Bus Network Diagnosis
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnosis:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repair:
Step-by-Step Repair Instructions for all covered systems
Rebuild:
Complete Engine and Transmission Rebuild Procedures
Technical Depth
Depth:
Vehicle Specific, Factory Level Detail (A-Z Repairs)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable, High-Resolution Diagrams and Illustrations
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.4L Ecotec L4 (LD9), 3.5L LX9 V6
Performance
Horsepower Range:
Approx. 170 hp (2.4L) to 201 hp (3.5L V6)
Torque Range:
Approx. 170 lb-ft (2.4L) to 220 lb-ft (3.5L V6)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4T45-E for L4, 4T65-E for V6)
Optional
Transmission Options:
Rare 5-Speed Manual (available on some models, primarily 4-cylinder)
Features
Transmission Features:
Driver Shift Control (DSC) on automatics
📐 Dimensions
Exterior
Body Styles:
4-Door Sedan, 2-Door Coupe (though less common for 2005 G6), 5-Door Hatchback/Wagon (often referred to as GT or Sport Wagon)
Weights
Curb Weight Range:
Approx. 3,200 - 3,500 lbs (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Good (for driver and front passenger in most tests)
IIHS Front Offset:
Good (for most models)
Active Features
Active Safety:
Anti-lock Braking System (ABS), Traction Control (TC), Available StabiliTrak
Passive Features
Passive Safety:
Frontal Airbags, Side-Impact Airbags, Available Curtain Airbags, Seatbelt Pretensioners
💡 Technology Features
Infotainment
Infotainment System:
AM/FM/CD stereo, available premium sound system, steering wheel audio controls.
Driver Assistance
Driver Assistance Features:
Cruise Control, OnStar (optional on some trims).
Connectivity
Connectivity Options:
Auxiliary input jack (on some models/head units).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specifications).
Transmission Fluid Change:
Recommended every 50,000 - 100,000 miles or as per severe service schedule.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30 for many applications, but check your vehicle's oil cap or manual).
Automatic Transmission Fluid Type:
Dexron VI (GM recommends this specific fluid for most of its automatic transmissions, verify with manual).
Known Issues
Common Issues:
Variable valve timing (VVT) system issues on the 3.5L V6, power steering pump leaks, occasional HVAC blower motor failure, wheel bearing noise.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Pontiac was known for its performance-oriented and stylish vehicles within GM.
Model Evolution
G6 Introduction:
The G6 was introduced for the 2005 model year, replacing the Grand Am. It was designed to be a more modern and European-inspired offering.
Production
Production Plant:
General Motors' Lansing Grand River Assembly Plant in Lansing, Michigan.
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