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PORSCHE 911 CARRERA 964 Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera (964 Generation) Model Variant: Carrera 2 / Carrera 4 Product Name: PORSCHE 911 CARRERA 964 Repair Service Manual Generation Generation Code: 964 Production Years: 1989-1994 Codes Chassis Code: 964 👋 Introduction Market Position Positioning: The Porsche 911 (964 generation) represents a pivotal point in the model's evolution, blending classic 911 aesthetics with modern performance and technology. It's a highly sought-after modern classic. Competitive Analysis Competitors: During its production, it competed with performance cars like the Ferrari 348, Chevrolet Corvette C4, and Lotus Esprit. Key Features Design Philosophy: The 964 generation marked a significant redesign from the previous G-model, featuring more integrated bumpers, improved aerodynamics, and a modern interior, while retaining the iconic 911 silhouette. Technical Advancements: Introduction of coil springs instead of torsion bars, standard ABS, power steering, and a significantly revised engine for improved emissions and power delivery. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive repair, service, and maintenance Systems Covered: Engine, Lubrication, Cooling, Fuel, Engine Electrical, Transmissions (Automatic & Manual), Front Axle, Rear Axle, Differential, Driveshaft, Ignition, Maintenance, Steering, Brakes, Traction Control, Wheels & Tires, Suspension, Body, Body Electrical, HVAC, Diagnosis, Wiring Diagrams Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'very comprehensive') Manual Type Type: Factory-level Repair Service Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of 3.6L and 3.8L H6 engines, including internal components, timing, emissions, and fuel injection. Drivetrain Systems: Complete coverage of Carrera 2 (RWD) and Carrera 4 (AWD) drivetrain, including manual and automatic transmissions, differentials, driveshafts, and axles. Chassis Systems: In-depth coverage of suspension, steering, braking (including ABS), wheels, and tires. Body And Electrical: Detailed sections on body repair, body electrical systems, lighting, and HVAC. Ignition System: Details on ignition timing, spark plugs, distributors, and coils specific to the M64 engine. Lubrication System: Comprehensive coverage of the dry-sump lubrication system, oil pump, oil cooler, and oil passages. Procedures Included Diagnostic Procedures: Comprehensive diagnostic procedures, troubleshooting guides, and fault code explanations. Repair Procedures: Step-by-step repair instructions for all major components and systems, including rebuild procedures. Maintenance Procedures: Detailed procedures for routine maintenance, fluid changes, filter replacements, and component checks. Adjustment Procedures: Specific procedures for adjustments like valve clearances, ignition timing, and suspension alignment. Wiring Diagrams: Detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults and modifications. Bodywork Procedures: Includes procedures for body panel adjustments, minor collision repair, and component replacement. Exploded views assist with accessing hidden fasteners. Technical Depth Depth Of Coverage: Expert-level, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for professional technicians and advanced DIY enthusiasts. Visuals: Features detailed exploded views, pictures, and diagrams to illustrate procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF, enabling quick information retrieval. Print Quality Printability: Fully printable, allowing for individual page or complete manual printing. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (H6) Displacement Standard: 3.6 Liters (3600 cc) Displacement Optional: 3.8 Liters (3800 cc) - Carrera RS and some special editions Engine Code Common: M64 series Performance Horsepower 3.6L: Approx. 247 hp (DIN) / 250 PS (PS) @ 6100 rpm (varies slightly by year and market) Torque 3.6L: Approx. 310 Nm (229 lb-ft) @ 4800 rpm (varies slightly by year and market) Horsepower 3.8L: Approx. 260 hp (DIN) / 300 PS (PS) for Carrera RS Torque 3.8L: Approx. 355 Nm (262 lb-ft) for Carrera RS Fuel System Fuel Delivery: Bosch Motronic M2.7 / M2.10 electronic fuel injection and engine management Fuel Type: Unleaded Gasoline, Octane Rating 91-98 RON (depending on market and tune) Cooling System Type: Air-cooled with supplemental oil cooling 🔧 Transmission Standard Type: 5-Speed Manual Transaxle (G50 gearbox) Optional Type: Tiptronic Automatic Transaxle (4-speed) Features Carrera 4 Drive: Carrera 4 features a viscous coupling center differential for all-wheel drive, distributing torque front-to-rear. Gearbox Codes: G50 (Manual), G90/G94 (Carrera 4), G24 (Tiptronic) 📐 Dimensions Exterior Length: Approx. 4250 mm (167.3 in) Width: Approx. 1650 mm (65.0 in) (excluding mirrors) Height: Approx. 1310 mm (51.6 in) Weights Curb Weight Carrera2: Approx. 1350 kg (2976 lbs) Curb Weight Carrera4: Approx. 1450 kg (3197 lbs) 🛡️ Safety Features Ratings Crash Testing Era: Vehicle safety standards and testing were less standardized than today. Primarily designed with robust construction. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional or standard on Carrera 4 (AAS - Automatic All-Wheel Drive System, often coupled with traction control elements). Passive Features Airbags: Driver-side airbag standard from 1990 model year onwards. Structure: Reinforced safety cage, crumple zones, and side-impact protection. 💡 Technology Features Infotainment Audio System: Optional premium sound systems from Porsche or aftermarket brands. Basic radio/cassette player typically...
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PORSCHE 911 CARRERA 964 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 Carrera (964 Generation)
Model Variant:
Carrera 2 / Carrera 4
Product Name:
PORSCHE 911 CARRERA 964 Repair Service Manual
Generation
Generation Code:
964
Production Years:
1989-1994
Codes
Chassis Code:
964
👋 Introduction
Market Position
Positioning:
The Porsche 911 (964 generation) represents a pivotal point in the model's evolution, blending classic 911 aesthetics with modern performance and technology. It's a highly sought-after modern classic.
Competitive Analysis
Competitors:
During its production, it competed with performance cars like the Ferrari 348, Chevrolet Corvette C4, and Lotus Esprit.
Key Features
Design Philosophy:
The 964 generation marked a significant redesign from the previous G-model, featuring more integrated bumpers, improved aerodynamics, and a modern interior, while retaining the iconic 911 silhouette.
Technical Advancements:
Introduction of coil springs instead of torsion bars, standard ABS, power steering, and a significantly revised engine for improved emissions and power delivery.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive repair, service, and maintenance
Systems Covered:
Engine, Lubrication, Cooling, Fuel, Engine Electrical, Transmissions (Automatic & Manual), Front Axle, Rear Axle, Differential, Driveshaft, Ignition, Maintenance, Steering, Brakes, Traction Control, Wheels & Tires, Suspension, Body, Body Electrical, HVAC, Diagnosis, Wiring Diagrams
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'very comprehensive')
Manual Type
Type:
Factory-level Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of 3.6L and 3.8L H6 engines, including internal components, timing, emissions, and fuel injection.
Drivetrain Systems:
Complete coverage of Carrera 2 (RWD) and Carrera 4 (AWD) drivetrain, including manual and automatic transmissions, differentials, driveshafts, and axles.
Chassis Systems:
In-depth coverage of suspension, steering, braking (including ABS), wheels, and tires.
Body And Electrical:
Detailed sections on body repair, body electrical systems, lighting, and HVAC.
Ignition System:
Details on ignition timing, spark plugs, distributors, and coils specific to the M64 engine.
Lubrication System:
Comprehensive coverage of the dry-sump lubrication system, oil pump, oil cooler, and oil passages.
Procedures Included
Diagnostic Procedures:
Comprehensive diagnostic procedures, troubleshooting guides, and fault code explanations.
Repair Procedures:
Step-by-step repair instructions for all major components and systems, including rebuild procedures.
Maintenance Procedures:
Detailed procedures for routine maintenance, fluid changes, filter replacements, and component checks.
Adjustment Procedures:
Specific procedures for adjustments like valve clearances, ignition timing, and suspension alignment.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults and modifications.
Bodywork Procedures:
Includes procedures for body panel adjustments, minor collision repair, and component replacement. Exploded views assist with accessing hidden fasteners.
Technical Depth
Depth Of Coverage:
Expert-level, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
Visuals:
Features detailed exploded views, pictures, and diagrams to illustrate procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick information retrieval.
Print Quality
Printability:
Fully printable, allowing for individual page or complete manual printing.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (H6)
Displacement Standard:
3.6 Liters (3600 cc)
Displacement Optional:
3.8 Liters (3800 cc) - Carrera RS and some special editions
Engine Code Common:
M64 series
Performance
Horsepower 3.6L:
Approx. 247 hp (DIN) / 250 PS (PS) @ 6100 rpm (varies slightly by year and market)
Torque 3.6L:
Approx. 310 Nm (229 lb-ft) @ 4800 rpm (varies slightly by year and market)
Horsepower 3.8L:
Approx. 260 hp (DIN) / 300 PS (PS) for Carrera RS
Torque 3.8L:
Approx. 355 Nm (262 lb-ft) for Carrera RS
Fuel System
Fuel Delivery:
Bosch Motronic M2.7 / M2.10 electronic fuel injection and engine management
Fuel Type:
Unleaded Gasoline, Octane Rating 91-98 RON (depending on market and tune)
Cooling System
Type:
Air-cooled with supplemental oil cooling
🔧 Transmission
Standard
Type:
5-Speed Manual Transaxle (G50 gearbox)
Optional
Type:
Tiptronic Automatic Transaxle (4-speed)
Features
Carrera 4 Drive:
Carrera 4 features a viscous coupling center differential for all-wheel drive, distributing torque front-to-rear.
Gearbox Codes:
G50 (Manual), G90/G94 (Carrera 4), G24 (Tiptronic)
📐 Dimensions
Exterior
Length:
Approx. 4250 mm (167.3 in)
Width:
Approx. 1650 mm (65.0 in) (excluding mirrors)
Height:
Approx. 1310 mm (51.6 in)
Weights
Curb Weight Carrera2:
Approx. 1350 kg (2976 lbs)
Curb Weight Carrera4:
Approx. 1450 kg (3197 lbs)
🛡️ Safety Features
Ratings
Crash Testing Era:
Vehicle safety standards and testing were less standardized than today. Primarily designed with robust construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on Carrera 4 (AAS - Automatic All-Wheel Drive System, often coupled with traction control elements).
Passive Features
Airbags:
Driver-side airbag standard from 1990 model year onwards.
Structure:
Reinforced safety cage, crumple zones, and side-impact protection.
💡 Technology Features
Infotainment
Audio System:
Optional premium sound systems from Porsche or aftermarket brands. Basic radio/cassette player typically standard.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) was a major technological advancement for the 911 at the time.
Connectivity
Connectivity Options:
Limited by modern standards; primarily focused on the driving experience. Some later models offered basic climate control and cruise control.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, whichever comes first.
Major Service:
Major services often recommended at 30,000 miles (50,000 km) intervals, involving checks of belts, brakes, suspension, and potentially valve adjustments.
Fluid Specifications
Engine Oil:
Porsche A40 approved synthetic oil, typically SAE 0W-40 or 5W-50, with a capacity of approximately 8.5-9.0 liters.
Brake Fluid:
DOT 4 or DOT 5.1
Gearbox Oil Manual:
SAE 75W-90 synthetic gear oil (API GL-5), approximately 2.5-3.0 liters.
Gearbox Oil Automatic:
Dexron III or equivalent, capacity approx. 4.0 liters.
Coolant:
Air-cooled engine, but ancillary systems (like oil coolers, HVAC) may use fluids. Refer to specific system requirements.
Known Issues
Common Problems:
Valve guide wear (leading to oil consumption), IMS bearing (though less prevalent than in later models, still a concern), oil leaks (particularly from the crankshaft seal and oil lines), deteriorating plastic components (e.g., intake manifold, fan shroud), and potential ABS sensor issues.
Maintenance Focus:
Regular oil changes with quality oil, diligent inspection of oil lines and seals, and monitoring for oil consumption are critical for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Porsche has a rich motorsport and sports car heritage dating back to the 1930s. The 911, introduced in 1963, is its most iconic model.
Model Evolution
964 Evolution:
The 964 generation replaced the G-Series 911 and served as a bridge between the classic air-cooled era and the more modern 993 generation. It was a significant technological leap for the 911.
Production
Manufacturing Location:
Stuttgart, Germany
Production Volume:
Approximately 62,000 units produced across all variants worldwide.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The 964 generation is highly regarded by enthusiasts for its driving dynamics, blend of classic and modern features, and its position as the last generation of the original air-cooled 911 platform before a significant redesign.
Ratings
Enthusiast Following:
Strong and dedicated owner community, appreciated for its usability as a daily driver and its track capability.
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