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Porsche 911 Carrera 997 2004-2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Chassis Code: 997 Year Range: 2004-2008 👋 Introduction Market Position Market Segment: High-performance sports car Competitive Analysis Competitors: Ferrari, Lamborghini, Aston Martin, Chevrolet Corvette, Mercedes-AMG GT Key Features Performance Focus: Renowned for handling, driver engagement, and iconic design Target Audience Primary Users: Professional mechanical technicians, experienced DIY enthusiasts, Porsche owners 📋 Manual Details Coverage Areas Covered Model Years: 2004, 2005, 2006, 2007, 2008 Covered Models: Porsche 911 Carrera (997) Page Count Estimated Page Count: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, repair, diagnostics, tuning, lubrication, cooling, fuel, exhaust Transmission: Complete overhaul, repair, diagnostics, removal/installation, fluid specifications Drivetrain: All-wheel drive system (if applicable to Carrera models in this range), differentials, axles, CV joints Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Hydraulic system, calipers, rotors, pads, ABS, traction control, parking brake, bleeding procedures Steering: Power steering system, steering rack, tie rods, steering column Electrical System: Wiring diagrams, component testing, battery, alternator, starter, lighting, fuses, relays, ECU diagnostics Body: Body panels, doors, hood, trunk, interior trim, glass, seals, body repair procedures Comfort And Convenience: HVAC system, power windows, power seats, door locks, central locking, sunroof Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, inspection checklists Diagnostics: Troubleshooting guides, fault code interpretation, symptom-based diagnosis Repair: Step-by-step instructions for component removal, overhaul, and installation Overhaul: Detailed procedures for complete engine and transmission rebuilds Installation: Procedures for fitting new or reconditioned components Tune Ups: Ignition timing, fuel mixture adjustments, performance tuning (where applicable) Special Tool Usage: Identification and use of Porsche-specific tools with part numbers Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission disassembly and reassembly 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer-6 (Flat-6) Engine Displacement Base: 3.6 Liters (3596 cc) Performance Horsepower Base: 325 HP @ 6800 RPM (Carrera) Torque Base: 370 Nm (273 lb-ft) @ 4250 RPM (Carrera) Engine Variant Carrera S: 3.8 Liters (3824 cc), 355 HP, 400 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Codes Engine Codes Covered: M97.01 (3.6L), M97.01S (3.8L) 🔧 Transmission Standard Standard Transmission: 6-speed Manual Transmission Optional Optional Transmission: 5-speed Tiptronic S Automatic Transmission Features Clutch Type: Dry single-plate clutch Transmission Fluid Type: Specific gear oil (e.g., Pentosin MTF LT-2 or equivalent) 📐 Dimensions Exterior Wheelbase: 2350 mm (92.5 in) Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1300 mm (51.2 in) Weights Curb Weight Manual: Approx. 1450-1500 kg (3197-3307 lbs) depending on options Gross Vehicle Weight Rating: Approx. 1855 kg (4090 lbs) Wheel Bolt Pattern: 5x130 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA and IIHS ratings for models of this era, generally excellent for its class. Active Features Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation) Brakes System: High-performance disc brakes with ABS Passive Features Airbags: Driver and passenger airbags, side airbags Seatbelts: Pretensioning seatbelts Safety Emphasis Warning Symbols: Manual emphasizes WARNING, CAUTION, NOTE for safety-critical procedures 💡 Technology Features Infotainment Infotainment System: Porsche Communication Management (PCM) with navigation, CD player, optional Bose or Bose surround sound systems. Driver Assistance Driver Aids: PSM, ABS, ASR, optional ParkAssist (parking sensors) Connectivity Connectivity Options: Optional Bluetooth connectivity for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or annually, check specific manual for exact interval. Major Service Interval: Often at 30,000-45,000 mile intervals, covering spark plugs, filters, and inspections. Fluid Specifications Engine Oil Type: Fully synthetic, e.g., Porsche A40 approved (e.g., Mobil 1 0W-40, Castrol EDGE Professional) Coolant Type: G12 Plus or equivalent ethylene glycol-based coolant Brake Fluid Type: DOT 4 or DOT 5.1 Known Issues Common Wear Items: Clutch wear (manual transmission), IMS bearing (though less prevalent in later 997 models compared to 996), rear main seal leaks, suspension bushings Engine Specific Concerns: Potential for bore scoring on early 997.1 M97 engines (less common than 996), RMS (Rear Main Seal) leaks, AOS (Air Oil Separator) failures Torque Specifications Importance Of Torque: Manual emphasizes the use of a torque wrench for precise fastener tightening. 📚 Vehicle History Brand Heritage Porsche Legacy: Iconic German manufacturer with a long history of motorsport success and performance engineering Model Evolution 911 Generations: The 997 represents the fifth generation of the Porsche 911, succeeding the 996 and preceding the 991. 997 Facelift: Model years 2004-2008 represent the pre-facelift ('C1') generation. A facelift ('C2') occurred for the 2009 model year. Production Production Period: 2004-2008 🏆 Awards & Recognition Recognitions General Reputation: Consistently ranked...
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Porsche 911 Carrera 997 2004-2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
911 Carrera
Chassis Code:
997
Year Range:
2004-2008
👋 Introduction
Market Position
Market Segment:
High-performance sports car
Competitive Analysis
Competitors:
Ferrari, Lamborghini, Aston Martin, Chevrolet Corvette, Mercedes-AMG GT
Key Features
Performance Focus:
Renowned for handling, driver engagement, and iconic design
Target Audience
Primary Users:
Professional mechanical technicians, experienced DIY enthusiasts, Porsche owners
📋 Manual Details
Coverage Areas
Covered Model Years:
2004, 2005, 2006, 2007, 2008
Covered Models:
Porsche 911 Carrera (997)
Page Count
Estimated Page Count:
Thousands (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, repair, diagnostics, tuning, lubrication, cooling, fuel, exhaust
Transmission:
Complete overhaul, repair, diagnostics, removal/installation, fluid specifications
Drivetrain:
All-wheel drive system (if applicable to Carrera models in this range), differentials, axles, CV joints
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications
Brakes:
Hydraulic system, calipers, rotors, pads, ABS, traction control, parking brake, bleeding procedures
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Wiring diagrams, component testing, battery, alternator, starter, lighting, fuses, relays, ECU diagnostics
Body:
Body panels, doors, hood, trunk, interior trim, glass, seals, body repair procedures
Comfort And Convenience:
HVAC system, power windows, power seats, door locks, central locking, sunroof
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, inspection checklists
Diagnostics:
Troubleshooting guides, fault code interpretation, symptom-based diagnosis
Repair:
Step-by-step instructions for component removal, overhaul, and installation
Overhaul:
Detailed procedures for complete engine and transmission rebuilds
Installation:
Procedures for fitting new or reconditioned components
Tune Ups:
Ignition timing, fuel mixture adjustments, performance tuning (where applicable)
Special Tool Usage:
Identification and use of Porsche-specific tools with part numbers
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission disassembly and reassembly
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Fast and Free Electronic Delivery via Email
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Boxer-6 (Flat-6)
Engine Displacement Base:
3.6 Liters (3596 cc)
Performance
Horsepower Base:
325 HP @ 6800 RPM (Carrera)
Torque Base:
370 Nm (273 lb-ft) @ 4250 RPM (Carrera)
Engine Variant Carrera S:
3.8 Liters (3824 cc), 355 HP, 400 Nm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Codes
Engine Codes Covered:
M97.01 (3.6L), M97.01S (3.8L)
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual Transmission
Optional
Optional Transmission:
5-speed Tiptronic S Automatic Transmission
Features
Clutch Type:
Dry single-plate clutch
Transmission Fluid Type:
Specific gear oil (e.g., Pentosin MTF LT-2 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
2350 mm (92.5 in)
Length:
4427 mm (174.3 in)
Width:
1801 mm (70.9 in)
Height:
1300 mm (51.2 in)
Weights
Curb Weight Manual:
Approx. 1450-1500 kg (3197-3307 lbs) depending on options
Gross Vehicle Weight Rating:
Approx. 1855 kg (4090 lbs)
Wheel Bolt Pattern:
5x130
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA and IIHS ratings for models of this era, generally excellent for its class.
Active Features
Stability Control:
Porsche Stability Management (PSM)
Traction Control:
ASR (Anti-Slip Regulation)
Brakes System:
High-performance disc brakes with ABS
Passive Features
Airbags:
Driver and passenger airbags, side airbags
Seatbelts:
Pretensioning seatbelts
Safety Emphasis
Warning Symbols:
Manual emphasizes WARNING, CAUTION, NOTE for safety-critical procedures
💡 Technology Features
Infotainment
Infotainment System:
Porsche Communication Management (PCM) with navigation, CD player, optional Bose or Bose surround sound systems.
Driver Assistance
Driver Aids:
PSM, ABS, ASR, optional ParkAssist (parking sensors)
Connectivity
Connectivity Options:
Optional Bluetooth connectivity for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or annually, check specific manual for exact interval.
Major Service Interval:
Often at 30,000-45,000 mile intervals, covering spark plugs, filters, and inspections.
Fluid Specifications
Engine Oil Type:
Fully synthetic, e.g., Porsche A40 approved (e.g., Mobil 1 0W-40, Castrol EDGE Professional)
Coolant Type:
G12 Plus or equivalent ethylene glycol-based coolant
Brake Fluid Type:
DOT 4 or DOT 5.1
Known Issues
Common Wear Items:
Clutch wear (manual transmission), IMS bearing (though less prevalent in later 997 models compared to 996), rear main seal leaks, suspension bushings
Engine Specific Concerns:
Potential for bore scoring on early 997.1 M97 engines (less common than 996), RMS (Rear Main Seal) leaks, AOS (Air Oil Separator) failures
Torque Specifications
Importance Of Torque:
Manual emphasizes the use of a torque wrench for precise fastener tightening.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Iconic German manufacturer with a long history of motorsport success and performance engineering
Model Evolution
911 Generations:
The 997 represents the fifth generation of the Porsche 911, succeeding the 996 and preceding the 991.
997 Facelift:
Model years 2004-2008 represent the pre-facelift ('C1') generation. A facelift ('C2') occurred for the 2009 model year.
Production
Production Period:
2004-2008
🏆 Awards & Recognition
Recognitions
General Reputation:
Consistently ranked among the best sports cars for performance, build quality, and driver involvement by automotive publications.
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