Porsche 911 Carrera 997 2004-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Chassis Code: 997 Year Range: 2004-2008 👋 Introduction Market Position Market Segment: High-performance sports car Competitive Analysis Competitors: Ferrari, Lamborghini, Aston Martin, Chevrolet Corvette, Mercedes-AMG GT Key Features Performance Focus: Renowned for handling, driver engagement, and iconic design Target Audience Primary Users: Professional mechanical technicians, experienced DIY enthusiasts, Porsche owners 📋 Manual Details Coverage Areas Covered Model Years: 2004, 2005, 2006, 2007, 2008 Covered Models: Porsche 911 Carrera (997) Page Count Estimated Page Count: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul, repair, diagnostics, tuning, lubrication, cooling, fuel, exhaust Transmission: Complete overhaul, repair, diagnostics, removal/installation, fluid specifications Drivetrain: All-wheel drive system (if applicable to Carrera models in this range), differentials, axles, CV joints Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications Brakes: Hydraulic system, calipers, rotors, pads, ABS, traction control, parking brake, bleeding procedures Steering: Power steering system, steering rack, tie rods, steering column Electrical System: Wiring diagrams, component testing, battery, alternator, starter, lighting, fuses, relays, ECU diagnostics Body: Body panels, doors, hood, trunk, interior trim, glass, seals, body repair procedures Comfort And Convenience: HVAC system, power windows, power seats, door locks, central locking, sunroof Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, inspection checklists Diagnostics: Troubleshooting guides, fault code interpretation, symptom-based diagnosis Repair: Step-by-step instructions for component removal, overhaul, and installation Overhaul: Detailed procedures for complete engine and transmission rebuilds Installation: Procedures for fitting new or reconditioned components Tune Ups: Ignition timing, fuel mixture adjustments, performance tuning (where applicable) Special Tool Usage: Identification and use of Porsche-specific tools with part numbers Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission disassembly and reassembly 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer-6 (Flat-6) Engine Displacement Base: 3.6 Liters (3596 cc) Performance Horsepower Base: 325 HP @ 6800 RPM (Carrera) Torque Base: 370 Nm (273 lb-ft) @ 4250 RPM (Carrera) Engine Variant Carrera S: 3.8 Liters (3824 cc), 355 HP, 400 Nm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Codes Engine Codes Covered: M97.01 (3.6L), M97.01S (3.8L) 🔧 Transmission Standard Standard Transmission: 6-speed Manual Transmission Optional Optional Transmission: 5-speed Tiptronic S Automatic Transmission Features Clutch Type: Dry single-plate clutch Transmission Fluid Type: Specific gear oil (e.g., Pentosin MTF LT-2 or equivalent) 📐 Dimensions Exterior Wheelbase: 2350 mm (92.5 in) Length: 4427 mm (174.3 in) Width: 1801 mm (70.9 in) Height: 1300 mm (51.2 in) Weights Curb Weight Manual: Approx. 1450-1500 kg (3197-3307 lbs) depending on options Gross Vehicle Weight Rating: Approx. 1855 kg (4090 lbs) Wheel Bolt Pattern: 5x130 🛡️ Safety Features Ratings Crash Test Ratings: NHTSA and IIHS ratings for models of this era, generally excellent for its class. Active Features Stability Control: Porsche Stability Management (PSM) Traction Control: ASR (Anti-Slip Regulation) Brakes System: High-performance disc brakes with ABS Passive Features Airbags: Driver and passenger airbags, side airbags Seatbelts: Pretensioning seatbelts Safety Emphasis Warning Symbols: Manual emphasizes WARNING, CAUTION, NOTE for safety-critical procedures 💡 Technology Features Infotainment Infotainment System: Porsche Communication Management (PCM) with navigation, CD player, optional Bose or Bose surround sound systems. Driver Assistance Driver Aids: PSM, ABS, ASR, optional ParkAssist (parking sensors) Connectivity Connectivity Options: Optional Bluetooth connectivity for hands-free calling and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or annually, check specific manual for exact interval. Major Service Interval: Often at 30,000-45,000 mile intervals, covering spark plugs, filters, and inspections. Fluid Specifications Engine Oil Type: Fully synthetic, e.g., Porsche A40 approved (e.g., Mobil 1 0W-40, Castrol EDGE Professional) Coolant Type: G12 Plus or equivalent ethylene glycol-based coolant Brake Fluid Type: DOT 4 or DOT 5.1 Known Issues Common Wear Items: Clutch wear (manual transmission), IMS bearing (though less prevalent in later 997 models compared to 996), rear main seal leaks, suspension bushings Engine Specific Concerns: Potential for bore scoring on early 997.1 M97 engines (less common than 996), RMS (Rear Main Seal) leaks, AOS (Air Oil Separator) failures Torque Specifications Importance Of Torque: Manual emphasizes the use of a torque wrench for precise fastener tightening. 📚 Vehicle History Brand Heritage Porsche Legacy: Iconic German manufacturer with a long history of motorsport success and performance engineering Model Evolution 911 Generations: The 997 represents the fifth generation of the Porsche 911, succeeding the 996 and preceding the 991. 997 Facelift: Model years 2004-2008 represent the pre-facelift ('C1') generation. A facelift ('C2') occurred for the 2009 model year. Production Production Period: 2004-2008 🏆 Awards & Recognition Recognitions General Reputation: Consistently ranked...