Porsche 930 1976-1984 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Porsche Model: 930 Nickname: Turbo Carrera Chassis Code: 930 Generation Generation Name: First Generation 930 Turbo Codes Engine Code Prefix: 930/xx 👋 Introduction Market Position Segment: Supercar, Sports Car Heritage Significance: The 930 Turbo represented Porsche's entry into turbocharged production road cars, a significant engineering feat and cultural icon. Competitive Analysis Competitors: Ferrari 308 GTB/GTS, Lamborghini Countach, Lotus Esprit S1/S2. Key Features Differentiating Factors: Rear-engine, air-cooled flat-six turbo, distinctive wide body and whale tail spoiler, powerful performance, robust build quality. Manual Value Proposition: Provides access to factory-level repair and maintenance information, enabling owners to maintain the legendary performance and longevity of their 930 Turbo. 📋 Manual Details Coverage Areas Years Covered: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984 Regions Covered: Global (with specific notes for various market regulations) Page Count Estimated Page Count: Likely 800-1200+ pages (typical for comprehensive Porsche workshop manuals of this era, actual count not provided but inferred from detail). Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve timing, oil system. Engine Electrical: Ignition system, fuel injection system (Bosch K-Jetronic), starter system, alternator, battery, wiring diagrams. Emission Control: Catalytic converter systems, secondary air injection, EGR (where applicable), emission testing procedures. Fuel System: Fuel tank, fuel pump, fuel lines, fuel injectors, fuel pressure regulator, air flow meter, cold start valve. Clutch System: Clutch disc, pressure plate, release bearing, clutch hydraulic system (master cylinder, slave cylinder). Transmission: Manual transaxle (G50 derivative) overhaul, assembly, disassembly, gear selection, lubrication. Driveshaft Axles: CV joints, drive shafts, axle boots, wheel bearings. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, anti-roll bars, alignment specifications. Steering: Steering rack, steering column, power steering system (if equipped), tie rods, steering knuckle. Brakes: Brake system components (calipers, rotors, pads), hydraulic system, parking brake, bleeding procedures, ABS (later models). Body Interior: Body panel removal/installation, door mechanisms, window regulators, seating, dashboard components. Body Exterior: Fender flares, front/rear spoilers, bumpers, lighting, mirrors, paint codes (general). Body Electrical: Headlights, taillights, turn signals, interior lighting, horn, power windows, power door locks, dashboard instrumentation. HVAC: Heating system, ventilation, air conditioning system components, refrigerant types, charging procedures. Restraint Systems: Seat belts, airbags (later models), pre-tensioners. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, tune-ups. Troubleshooting: Diagnostic procedures for common and uncommon faults across all systems, fault code interpretation (if applicable). Repair: Step-by-step repair instructions for all major and minor components, including complete engine rebuilds and transmission overhauls. Diagnostics: In-depth diagnostic routines for electrical and mechanical systems, component testing procedures. Adjustments: Valve adjustments, ignition timing adjustments, fuel mixture adjustments (via CO measurement), clutch adjustment. Technical Depth Depth: Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork. Target Audience: Professional mechanics, experienced DIY enthusiasts, and informed owners. 📊 Manual Specifications File Format Type: PDF Compatibility: All versions of Windows and Mac Print Quality Feature: Printable pages (individual sections or full manual). Binding Type Type: Not applicable (Digital format - PDF) Paper Type Type: Not applicable (Digital format - PDF) Searchability Feature: Likely searchable text within the PDF (depending on the scan quality and OCR used). Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Configuration: Air-cooled, horizontally opposed (flat) six-cylinder with single turbocharger. Displacement: 3.0 Liters (1976-1977), 3.3 Liters (1978-1984). Performance Horsepower 3.0L: Approx. 260 PS (256 hp) DIN. Horsepower 3.3L: Approx. 300 PS (296 hp) DIN. Torque 3.0L: Approx. 343 Nm (253 lb-ft) DIN. Torque 3.3L: Approx. 412 Nm (304 lb-ft) DIN. Fuel System Injection System: Bosch K-Jetronic (CIS - Continuous Injection System). Ignition System: Distributor-based, dual ignition (one spark plug per cylinder, later models may have dual plugs). Cooling System: Air-cooled with oil cooling via a separate front-mounted oil cooler. Turbocharger Type: Single turbocharger (K27 for 3.3L). 🔧 Transmission Standard Type: 4-speed manual transaxle (early 930), 5-speed manual transaxle (later 930, often referred to as G50, though G50 was formally introduced in the 964. Early 5-speeds were derived from the 915.) Optional Type: None offered from factory. Features Gear Ratios: Specific ratios vary by year and transaxle type, detailed in the manual. Fluid Type: Typically gear oil, specific viscosity and API rating (e.g., GL-4 or GL-5) detailed in the manual. 📐 Dimensions Exterior Wheelbase: 2270 mm (89.4 inches). Length: 4215 mm (165.9 inches) for 3.0L, 4235 mm (166.7 inches) for 3.3L. Width: 1775 mm (69.9 inches) excluding flares/mirrors. Height: 1280 mm (50.4 inches). Weights Curb Weight: Approx. 1190-1210 kg (2624-2668 lbs) depending on year and equipment. Gross Vehicle Weight Rating: Not typically specified as a high GVWR vehicle, focus is on performance and handling. 🛡️ Safety Features Ratings Crash Test...
The 930 Turbo represented Porsche's entry into turbocharged production road cars, a significant engineering feat and cultural icon.
Competitive Analysis
Competitors:
Ferrari 308 GTB/GTS, Lamborghini Countach, Lotus Esprit S1/S2.
Key Features
Differentiating Factors:
Rear-engine, air-cooled flat-six turbo, distinctive wide body and whale tail spoiler, powerful performance, robust build quality.
Manual Value Proposition:
Provides access to factory-level repair and maintenance information, enabling owners to maintain the legendary performance and longevity of their 930 Turbo.
Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.
Target Audience:
Professional mechanics, experienced DIY enthusiasts, and informed owners.
📊 Manual Specifications
File Format
Type:
PDF
Compatibility:
All versions of Windows and Mac
Print Quality
Feature:
Printable pages (individual sections or full manual).
Binding Type
Type:
Not applicable (Digital format - PDF)
Paper Type
Type:
Not applicable (Digital format - PDF)
Searchability
Feature:
Likely searchable text within the PDF (depending on the scan quality and OCR used).
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Configuration:
Air-cooled, horizontally opposed (flat) six-cylinder with single turbocharger.
Distributor-based, dual ignition (one spark plug per cylinder, later models may have dual plugs).
Cooling
System:
Air-cooled with oil cooling via a separate front-mounted oil cooler.
Turbocharger
Type:
Single turbocharger (K27 for 3.3L).
🔧 Transmission
Standard
Type:
4-speed manual transaxle (early 930), 5-speed manual transaxle (later 930, often referred to as G50, though G50 was formally introduced in the 964. Early 5-speeds were derived from the 915.)
Optional
Type:
None offered from factory.
Features
Gear Ratios:
Specific ratios vary by year and transaxle type, detailed in the manual.
Fluid Type:
Typically gear oil, specific viscosity and API rating (e.g., GL-4 or GL-5) detailed in the manual.
📐 Dimensions
Exterior
Wheelbase:
2270 mm (89.4 inches).
Length:
4215 mm (165.9 inches) for 3.0L, 4235 mm (166.7 inches) for 3.3L.
Width:
1775 mm (69.9 inches) excluding flares/mirrors.
Height:
1280 mm (50.4 inches).
Weights
Curb Weight:
Approx. 1190-1210 kg (2624-2668 lbs) depending on year and equipment.
Gross Vehicle Weight Rating:
Not typically specified as a high GVWR vehicle, focus is on performance and handling.
🛡️ Safety Features
Ratings
Crash Test Data:
Modern crash test data is not applicable; designed in an era with different safety standards. Focus on inherent chassis strength.
Active Features
Braking System:
Four-wheel disc brakes, ventilated, with larger calipers and rotors than standard 911 models. ABS introduced in later years.
Passive Features
Seat Belts:
Three-point inertia reel seat belts.
Structural Integrity:
Robust unibody construction with reinforced A-pillars and door beams. Early models lacked side impact beams in doors.
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with cassette player, often an aftermarket unit in many surviving examples.
Navigation:
Not factory equipped.
Driver Assistance
ABS:
Available on later models (post-1986, but some earlier examples might have had retrofits, check specific vehicle).
Cruise Control:
Optional on some models, particularly for export markets.
Connectivity
Bluetooth:
Not factory equipped.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually, depending on usage. Dry-sump lubrication system requires specific procedures.
Spark Plugs:
Replace every 15,000-20,000 miles, depending on plug type and driving conditions.
Brake Fluid Flush:
Every 2 years, regardless of mileage, to maintain system integrity.
Valve Adjustment:
Periodically, as specified in the manual, due to the air-cooled nature and potential for valve seat wear.
Fluid Specifications
Engine Oil:
Multi-grade oil, e.g., 20W-50 or 15W-50, conforming to Porsche specifications (e.g., A40, but check manual for precise older specs).
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific recommendation), with high dry boiling point.
Not applicable (Air-cooled engine with oil cooling).
Known Issues
Fuel System:
K-Jetronic system can be sensitive to vacuum leaks, requiring precise adjustment and maintenance. Fuel accumulator and pressure regulator can degrade.
Engine Cooling:
Air-cooled engines can run hot in traffic, especially without proper oil cooler function or airflow. Oil leaks from engine seals are common with age.
Turbocharger:
Turbocharger seals can fail, leading to oil consumption and blue smoke. Wastegate actuator can seize.
Suspension:
Worn bushings are common, affecting handling and ride quality. Rear trailing arm bushings are particularly critical.
Bodywork:
Rust can be an issue in common areas like wheel arches, sills, and battery boxes if not properly maintained.
📚 Vehicle History
Brand Heritage
Foundation:
Ferdinand Porsche's legacy of engineering excellence and performance.
Model Evolution
Predecessor:
Porsche 911 Carrera RS 2.7, 911 Carrera 3.0.
Successor:
Porsche 964 Turbo.
Production
Manufacturing Period:
1976–1989 (model years 1976-1984 covered by this manual).
Production Volume:
Approximately 5,000 units across all variants and years.
Manufacturing Locations:
Stuttgart-Zuffenhausen, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently lauded by automotive journalists for its raw performance and driving experience. Often cited as a benchmark for turbocharged cars of its era.
Collectibility:
Highly collectible classic sports car, appreciated by enthusiasts for its historical significance and performance.