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PORSCHE 944 Replacement Parts Manual 1982-1988

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🏷️ Basic Information Identification Make: Porsche Model: 944 Model Generation: First Generation Codes Chassis Code: 944 Engine Code Family: M44 👋 Introduction Market Position Target Audience: Porsche 944 owners, independent repair shops, automotive enthusiasts, parts specialists. Competitive Analysis Advantage Over Dealers: Enables users to identify exact parts for procurement from aftermarket suppliers or used parts sources, potentially saving significant costs compared to dealer-sourced parts. Key Features Illustrative Content: Features illustrated exploded parts diagrams for visual component identification. Part Number Listing: Comprehensive listing of OEM part numbers for each component. Usability: Designed for ease of use, understandable by individuals with varying technical expertise. Value Proposition Cost Savings: Facilitates direct part identification for cost-effective purchasing, avoiding overpayment at dealerships. Delivery Method Download Type: Instant download post-payment. 📋 Manual Details Coverage Areas Years Covered: 1982-1988 Regions Covered: Global (based on OEM parts data) Page Count Estimated Page Count: Varies by specific sub-model and engine variant, typically several hundred pages. Manual Type Manual Type: OEM Replacement Parts Manual / Parts Catalog Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Assembly: Detailed breakdown of all engine components including block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, timing belt, oil pump, water pump, fuel injection system components, exhaust manifolds. Drivetrain: Components for the transaxle (gearbox and differential), clutch assembly, drive shafts, CV joints, hub bearings. Suspension Steering Suspension Steering: Parts for front and rear suspension, including control arms, bushings, ball joints, tie rods, steering rack, power steering pump and lines, springs, shock absorbers/struts. Brakes Brake System: Components for front and rear brakes, including brake calipers, brake discs/rotors, brake pads, brake lines, master cylinder, brake booster, parking brake mechanism. Electrical System Electrical Components: Parts related to the charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior lights), dashboard instruments, fuses, relays, wiring harnesses. Body Exterior Body Panels: Exploded views of exterior body panels such as fenders, doors, hood, trunk lid, bumpers, body trim, glass, mirrors, seals, hinges, latches. Body Interior Interior Trim: Parts for interior trim, seats, dashboard components, steering wheel, center console, door panels, carpeting, seat belts, HVAC controls. Fuel System Fuel Delivery: Components for the fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors (Bosch CIS-Jetronic or L-Jetronic depending on variant), fuel pressure regulator. Cooling System Cooling Components: Parts for the cooling system, including radiator, cooling fan, thermostat, coolant hoses, expansion tank. Procedures Included Part Identification: Primary function is to identify and locate specific parts using exploded diagrams and part numbers. Disassembly Assembly Guidance: Provides visual guidance for the order and relationships of parts during disassembly and reassembly. Technical Depth Diagnostic Level: Indirectly aids diagnostics by identifying correct components and their relationships. Repair Level: Essential for part replacement and component-level repair. Customization Modification Support: Useful for identifying original parts if restoring to stock specification. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Typically searchable text-based PDF for easy part number or description lookup. Print Quality Printability: Designed for printing individual pages or sections as needed. Binding Type Binding: Digital (no physical binding) Paper Type Paper Stock: Digital (N/A) Compatibility Operating Systems: Compatible with all PC and MAC computers. Requirements Software Required: Adobe Acrobat Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, front-mounted, longitudinal. Displacement Base: 2.5 Liters (2479 cc) Bore X Stroke Base: 104.0 mm x 73.0 mm Performance Horsepower Base: 143 hp (107 kW) @ 5500 rpm (US Spec) Torque Base: 170 lb-ft (230 Nm) @ 3000 rpm (US Spec) Engine Variants Covered: Includes parts for base 2.5L, 2.5L Turbo ('S' and 'Turbo' models), and later 2.7L (944 S2), and 3.0L (968, although this manual specifically ends at 1988, covering early 944 variants predominantly). Fuel System Fuel Delivery System: Bosch L-Jetronic or K-Jetronic fuel injection (model dependent), later models with Motronic. Engine Construction Cylinder Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Timing System Timing Drive: Timing Belt (rubber, reinforced) 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transaxle Optional Transmission Type Optional: 3-speed automatic transaxle (optional) Features Transaxle Layout: Rear-mounted transaxle (transaxle design combines gearbox and differential). 📐 Dimensions Exterior Wheelbase Base: 2400 mm (94.5 in) Length Base: 4235 mm (166.7 in) Width Base: 1725 mm (67.9 in) Height Base: 1290 mm (50.8 in) Weights Curb Weight Base: Approx. 1200 kg (2646 lbs) Front Weight Distribution: Designed for near 50/50 front/rear weight distribution. 🛡️ Safety Features Ratings Crash Test Performance: Limited data available from modern standardized crash testing for models of this era, but Porsche engineering emphasized structural integrity. Active Features Braking System: Four-wheel disc brakes (ventilated front, solid rear on early models, all ventilated on later models); ABS optional on later models. Passive Features Restraint System: 3-point seat belts, reinforced body structure, collapsible steering column. Body Construction: Galvanized steel...
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PORSCHE 944 Replacement Parts Manual 1982-1988
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944
Model Generation:
First Generation
Codes
Chassis Code:
944
Engine Code Family:
M44
👋 Introduction
Market Position
Target Audience:
Porsche 944 owners, independent repair shops, automotive enthusiasts, parts specialists.
Competitive Analysis
Advantage Over Dealers:
Enables users to identify exact parts for procurement from aftermarket suppliers or used parts sources, potentially saving significant costs compared to dealer-sourced parts.
Key Features
Illustrative Content:
Features illustrated exploded parts diagrams for visual component identification.
Part Number Listing:
Comprehensive listing of OEM part numbers for each component.
Usability:
Designed for ease of use, understandable by individuals with varying technical expertise.
Value Proposition
Cost Savings:
Facilitates direct part identification for cost-effective purchasing, avoiding overpayment at dealerships.
Delivery Method
Download Type:
Instant download post-payment.
📋 Manual Details
Coverage Areas
Years Covered:
1982-1988
Regions Covered:
Global (based on OEM parts data)
Page Count
Estimated Page Count:
Varies by specific sub-model and engine variant, typically several hundred pages.
Manual Type
Manual Type:
OEM Replacement Parts Manual / Parts Catalog
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Assembly:
Detailed breakdown of all engine components including block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, timing belt, oil pump, water pump, fuel injection system components, exhaust manifolds.
Drivetrain:
Components for the transaxle (gearbox and differential), clutch assembly, drive shafts, CV joints, hub bearings.
Suspension Steering
Suspension Steering:
Parts for front and rear suspension, including control arms, bushings, ball joints, tie rods, steering rack, power steering pump and lines, springs, shock absorbers/struts.
Brakes
Brake System:
Components for front and rear brakes, including brake calipers, brake discs/rotors, brake pads, brake lines, master cylinder, brake booster, parking brake mechanism.
Electrical System
Electrical Components:
Parts related to the charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior lights), dashboard instruments, fuses, relays, wiring harnesses.
Body Exterior
Body Panels:
Exploded views of exterior body panels such as fenders, doors, hood, trunk lid, bumpers, body trim, glass, mirrors, seals, hinges, latches.
Body Interior
Interior Trim:
Parts for interior trim, seats, dashboard components, steering wheel, center console, door panels, carpeting, seat belts, HVAC controls.
Fuel System
Fuel Delivery:
Components for the fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors (Bosch CIS-Jetronic or L-Jetronic depending on variant), fuel pressure regulator.
Cooling System
Cooling Components:
Parts for the cooling system, including radiator, cooling fan, thermostat, coolant hoses, expansion tank.
Procedures Included
Part Identification:
Primary function is to identify and locate specific parts using exploded diagrams and part numbers.
Disassembly Assembly Guidance:
Provides visual guidance for the order and relationships of parts during disassembly and reassembly.
Technical Depth
Diagnostic Level:
Indirectly aids diagnostics by identifying correct components and their relationships.
Repair Level:
Essential for part replacement and component-level repair.
Customization Modification Support:
Useful for identifying original parts if restoring to stock specification.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Typically searchable text-based PDF for easy part number or description lookup.
Print Quality
Printability:
Designed for printing individual pages or sections as needed.
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Stock:
Digital (N/A)
Compatibility
Operating Systems:
Compatible with all PC and MAC computers.
Requirements
Software Required:
Adobe Acrobat Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, front-mounted, longitudinal.
Displacement Base:
2.5 Liters (2479 cc)
Bore X Stroke Base:
104.0 mm x 73.0 mm
Performance
Horsepower Base:
143 hp (107 kW) @ 5500 rpm (US Spec)
Torque Base:
170 lb-ft (230 Nm) @ 3000 rpm (US Spec)
Engine Variants Covered:
Includes parts for base 2.5L, 2.5L Turbo ('S' and 'Turbo' models), and later 2.7L (944 S2), and 3.0L (968, although this manual specifically ends at 1988, covering early 944 variants predominantly).
Fuel System
Fuel Delivery System:
Bosch L-Jetronic or K-Jetronic fuel injection (model dependent), later models with Motronic.
Engine Construction
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Timing System
Timing Drive:
Timing Belt (rubber, reinforced)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transaxle
Optional
Transmission Type Optional:
3-speed automatic transaxle (optional)
Features
Transaxle Layout:
Rear-mounted transaxle (transaxle design combines gearbox and differential).
📐 Dimensions
Exterior
Wheelbase Base:
2400 mm (94.5 in)
Length Base:
4235 mm (166.7 in)
Width Base:
1725 mm (67.9 in)
Height Base:
1290 mm (50.8 in)
Weights
Curb Weight Base:
Approx. 1200 kg (2646 lbs)
Front Weight Distribution:
Designed for near 50/50 front/rear weight distribution.
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited data available from modern standardized crash testing for models of this era, but Porsche engineering emphasized structural integrity.
Active Features
Braking System:
Four-wheel disc brakes (ventilated front, solid rear on early models, all ventilated on later models); ABS optional on later models.
Passive Features
Restraint System:
3-point seat belts, reinforced body structure, collapsible steering column.
Body Construction:
Galvanized steel unibody construction for corrosion resistance.
💡 Technology Features
Infotainment
Audio System:
Typically a factory-provided radio/cassette player; many cars have been retrofitted with aftermarket head units.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on later models.
Connectivity
Diagnostic Ports:
OBD-I diagnostic port present, though diagnostic capabilities are limited compared to modern vehicles.
🔧 Maintenance
Service Intervals
Timing Belt Replacement:
Recommended every 30,000-60,000 miles (48,000-96,000 km) or 5 years, due to potential catastrophic engine damage if it breaks.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually.
Brake Fluid Flush:
Recommended every 2 years.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 0W-40, 5W-40, 5W-50, or 10W-40 depending on climate and manufacturer recommendation.
Engine Oil Capacity:
Approx. 6.0 - 6.5 liters (6.3 - 6.9 US quarts) with filter change.
Coolant Type:
Porsche recommended coolant or a quality ethylene glycol-based coolant with corrosion inhibitors.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent.
Known Issues
Common Failures:
Timing belt failure (catastrophic damage), cracked fuel lines, worn suspension bushings, heater blower motor failure, water pump seal leaks, rear main seal leaks, 'sticky' shifter linkage.
Preventative Maintenance
Key Checks:
Regular inspection and replacement of the timing belt and associated tensioners/rollers are critical. Check for coolant leaks, especially around the thermostat housing and water pump.
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Part of Porsche's lineage of performance-oriented sports cars, inheriting racing DNA.
Model Evolution
944 Development:
Developed from the 924, featuring a significantly updated chassis, engine, and suspension. Shared many components with the Audi 100 at its inception but evolved independently.
Key Variants:
Base 944, 944 Turbo (M44/51), 944 S (2.5L 16V), 944 S2 (3.0L 16V).
Production
Production Period:
1981-1991 (for the 944 line, this manual covers the early to mid-production years).
Manufacturing Location:
Neckarsulm, Germany (by Audi AG for Porsche)
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently praised for its handling and performance for its era. Named one of Car and Driver's Ten Best cars multiple times during its production run.
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