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1991 Renault Super5 Service and Repair Manual

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🏷️ Basic Information Identification Make: Renault Model: Super5 Year: 1991 Codes Internal Code: R591SRM Oe Manual Type Indicator: Service & Repair Manual 👋 Introduction Market Position Positioning: Essential resource for DIY enthusiasts and professional mechanics maintaining the popular Renault Super5 Competitive Analysis Uniqueness: Provides exact factory-level detail, superior to generic aftermarket guides; crucial for specific 1991 model year updates. Key Features Value Proposition: Empowers owners with accurate, comprehensive repair and maintenance data, reducing reliance on costly dealer services. Dealer Parity: Directly comparable to the documentation used by authorized Renault technicians. 📋 Manual Details Coverage Areas Full Model Range: Yes Repair Scope: A-Z (All Repairs) Page Count Estimated Pages: Likely 300-500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Primary Language: English Format Format: Printed (as implied by typical dealer use) Searchability: Likely text-searchable if digitally reproduced from original scans. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt, pistons, rings, bearings, cylinder head, valve train Engine Management: Fuel injection (Motronic/K-Jetronic variants), ignition system, sensors, ECU diagnostics, emissions control Transmission Manual: Clutch replacement, gearbox overhaul, gear selection, synchromesh, driveshafts Transmission Automatic: If applicable, gearbox overhaul, fluid changes, torque converter Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Steering rack, tie rod ends, power steering system (if equipped), column components Brakes: Brake system hydraulics, front and rear disc/drum specifications, ABS (if equipped), troubleshooting, fluid specifications Electrical System: Wiring diagrams, fuse box layouts, lighting, starting and charging systems, battery specifications, ancillary electrics Body And Chassis: Body panel removal/installation, interior trim, glass, doors, locks, hinges, structural repair information Heating Ventilation Air Conditioning: HVAC system operation, component diagnosis, refrigerant specifications Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, spark plug replacement, belt adjustments Diagnostic Troubleshooting: Step-by-step guides for diagnosing common and complex issues, fault code interpretation Component Replacement: Detailed instructions for removing and installing all major components Rebuilding Procedures: Overhaul procedures for engines, transmissions, and other major assemblies Torque Specifications: All critical fastener torque values provided Technical Depth Depth: Comprehensive (Factory Technician Level) Diagnostics: Advanced diagnostic procedures, including electrical testing and fuel system pressure testing Refrigerant Handling: Specific procedures and safety guidelines for AC systems Wiring Diagrams: Detailed, specific diagrams for all electrical systems. 📊 Manual Specifications File Format Format: Print (Original Factory Publication) Print Quality Quality: High-resolution scans of original factory documentation, clear text and diagrams Binding Type Binding: Professional perfect binding (typical for reproduction) Paper Type Paper: Durable, high-quality paper suitable for workshop environments Completeness Coverage Detail: Vehicle Specific - Not Generic ⚙️ Engine Specifications Primary Engine Engine Code Common: C1G (for 1.2L), E6J (for 1.4L), F2N (for 1.7L - likely the most common performance variant for this year) Engine Type: Inline 4-cylinder, naturally aspirated Displacement Common: 1.2L (1108 cc), 1.4L (1397 cc), 1.7L (1721 cc) Performance Horsepower Typical: Approx. 55-70 hp (depending on variant) Torque Typical: Approx. 85-110 Nm (depending on variant) Fuel System Fuel Delivery Common: Single-point fuel injection (SPI) or multi-point fuel injection (MPI), possibly carbureted on base models Fuel Type: Unleaded Petrol (Gasoline) Ignition System Ignition Type: Electronic ignition with distributor Cooling System Cooling Type: Liquid-cooled Engine Variants Available Engines: 1.2L, 1.4L, 1.7L petrol; possibility of diesel variants (F8Q) on some markets, though less common for a '91 Super5. 🔧 Transmission Standard Transmission Type Common: 5-speed Manual Transaxle Optional Transmission Type Optional: 3-speed Automatic Transaxle (less common) Features Drive Layout: Front-Wheel Drive (FWD) Fluid Specifications Manual Transmission Fluid: Renault Tranself NFP 75W-80 GL-4 (or equivalent specification) Automatic Transmission Fluid: Dexron II (or equivalent specification) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Length Mm Approx: 3625 Width Mm Approx: 1600 Height Mm Approx: 1350 Weights Curb Weight Kg Approx: 800 - 900 Gross Vehicle Weight Rating Kg Approx: 1200 - 1300 🛡️ Safety Features Ratings Crash Test Era: Euro NCAP not established at this time; rely on internal Renault safety data. Active Features ABS: Optional on higher trims, not standard Passive Features Seatbelts: Front seatbelts with pre-tensioners (likely) Safety Structure: Reinforced safety cage, deformable crumple zones 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player (optional), basic speaker setup Driver Assistance ABS Availability: Optional, as previously mentioned Connectivity Connectivity Features: None (pre-digital era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or 6 months (whichever comes first) Spark Plug Replacement: Every 20,000 km or 12 months Timing Belt Replacement: Every 60,000 km or 4 years (critical service) Fluid Specifications Engine Oil Type Common: API SG/SH, ACEA A2/A3, Viscosity 10W-40 or 15W-50 (refer to specific engine variant in manual) Coolant Type: Ethylene glycol based antifreeze, mix 50/50 with distilled water (long-life type) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust system corrosion, heater matrix leaks, electrical connector issues Engine Specific: Carburetor adjustments, ignition timing,...
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1991 Renault Super5 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Renault
Model:
Super5
Year:
1991
Codes
Internal Code:
R591SRM
Oe Manual Type Indicator:
Service & Repair Manual
👋 Introduction
Market Position
Positioning:
Essential resource for DIY enthusiasts and professional mechanics maintaining the popular Renault Super5
Competitive Analysis
Uniqueness:
Provides exact factory-level detail, superior to generic aftermarket guides; crucial for specific 1991 model year updates.
Key Features
Value Proposition:
Empowers owners with accurate, comprehensive repair and maintenance data, reducing reliance on costly dealer services.
Dealer Parity:
Directly comparable to the documentation used by authorized Renault technicians.
📋 Manual Details
Coverage Areas
Full Model Range:
Yes
Repair Scope:
A-Z (All Repairs)
Page Count
Estimated Pages:
Likely 300-500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Primary Language:
English
Format
Format:
Printed (as implied by typical dealer use)
Searchability:
Likely text-searchable if digitally reproduced from original scans.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt, pistons, rings, bearings, cylinder head, valve train
Engine Management:
Fuel injection (Motronic/K-Jetronic variants), ignition system, sensors, ECU diagnostics, emissions control
Transmission Manual:
Clutch replacement, gearbox overhaul, gear selection, synchromesh, driveshafts
Transmission Automatic:
If applicable, gearbox overhaul, fluid changes, torque converter
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Steering rack, tie rod ends, power steering system (if equipped), column components
Brakes:
Brake system hydraulics, front and rear disc/drum specifications, ABS (if equipped), troubleshooting, fluid specifications
Electrical System:
Wiring diagrams, fuse box layouts, lighting, starting and charging systems, battery specifications, ancillary electrics
Body And Chassis:
Body panel removal/installation, interior trim, glass, doors, locks, hinges, structural repair information
Heating Ventilation Air Conditioning:
HVAC system operation, component diagnosis, refrigerant specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups, spark plug replacement, belt adjustments
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing common and complex issues, fault code interpretation
Component Replacement:
Detailed instructions for removing and installing all major components
Rebuilding Procedures:
Overhaul procedures for engines, transmissions, and other major assemblies
Torque Specifications:
All critical fastener torque values provided
Technical Depth
Depth:
Comprehensive (Factory Technician Level)
Diagnostics:
Advanced diagnostic procedures, including electrical testing and fuel system pressure testing
Refrigerant Handling:
Specific procedures and safety guidelines for AC systems
Wiring Diagrams:
Detailed, specific diagrams for all electrical systems.
📊 Manual Specifications
File Format
Format:
Print (Original Factory Publication)
Print Quality
Quality:
High-resolution scans of original factory documentation, clear text and diagrams
Binding Type
Binding:
Professional perfect binding (typical for reproduction)
Paper Type
Paper:
Durable, high-quality paper suitable for workshop environments
Completeness
Coverage Detail:
Vehicle Specific - Not Generic
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
C1G (for 1.2L), E6J (for 1.4L), F2N (for 1.7L - likely the most common performance variant for this year)
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement Common:
1.2L (1108 cc), 1.4L (1397 cc), 1.7L (1721 cc)
Performance
Horsepower Typical:
Approx. 55-70 hp (depending on variant)
Torque Typical:
Approx. 85-110 Nm (depending on variant)
Fuel System
Fuel Delivery Common:
Single-point fuel injection (SPI) or multi-point fuel injection (MPI), possibly carbureted on base models
Fuel Type:
Unleaded Petrol (Gasoline)
Ignition System
Ignition Type:
Electronic ignition with distributor
Cooling System
Cooling Type:
Liquid-cooled
Engine Variants
Available Engines:
1.2L, 1.4L, 1.7L petrol; possibility of diesel variants (F8Q) on some markets, though less common for a '91 Super5.
🔧 Transmission
Standard
Transmission Type Common:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
3-speed Automatic Transaxle (less common)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specifications
Manual Transmission Fluid:
Renault Tranself NFP 75W-80 GL-4 (or equivalent specification)
Automatic Transmission Fluid:
Dexron II (or equivalent specification)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Length Mm Approx:
3625
Width Mm Approx:
1600
Height Mm Approx:
1350
Weights
Curb Weight Kg Approx:
800 - 900
Gross Vehicle Weight Rating Kg Approx:
1200 - 1300
🛡️ Safety Features
Ratings
Crash Test Era:
Euro NCAP not established at this time; rely on internal Renault safety data.
Active Features
ABS:
Optional on higher trims, not standard
Passive Features
Seatbelts:
Front seatbelts with pre-tensioners (likely)
Safety Structure:
Reinforced safety cage, deformable crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player (optional), basic speaker setup
Driver Assistance
ABS Availability:
Optional, as previously mentioned
Connectivity
Connectivity Features:
None (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 6 months (whichever comes first)
Spark Plug Replacement:
Every 20,000 km or 12 months
Timing Belt Replacement:
Every 60,000 km or 4 years (critical service)
Fluid Specifications
Engine Oil Type Common:
API SG/SH, ACEA A2/A3, Viscosity 10W-40 or 15W-50 (refer to specific engine variant in manual)
Coolant Type:
Ethylene glycol based antifreeze, mix 50/50 with distilled water (long-life type)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, heater matrix leaks, electrical connector issues
Engine Specific:
Carburetor adjustments, ignition timing, potential for oil leaks from seals
Bodywork:
Rust development in wheel arches, sills, and rear valance
Fluid Capacities
Engine Oil Capacity Liters:
Approx. 3.5 - 4.0 (depending on engine)
Coolant Capacity Liters:
Approx. 5.0 - 6.0 (depending on engine and system)
Manual Transmission Fluid Capacity Liters:
Approx. 2.0 - 2.5
📚 Vehicle History
Brand Heritage
Manufacturer History:
Renault, a long-standing French automotive manufacturer with a history of innovative and popular small cars.
Model Evolution
Super5 Lineage:
Successor to the iconic Renault 5, the Super5 (often referred to simply as R5 or Supercinq) was an evolution with improved aerodynamics, interior space, and comfort.
Production
Production Years:
1984-1996
Manufacturing Locations:
France, Belgium, Spain, Slovenia, Argentina, Colombia, Taiwan
Model Variants
Performance Variants:
GTS, GTX, GT Turbo (performance variants with enhanced engines and suspension)
🏆 Awards & Recognition
Recognitions
Class Competitiveness:
Consistently rated as a competitive and affordable European supermini in its segment.
Ratings
Reliability Perception:
Generally reliable with diligent maintenance; susceptible to age-related wear if neglected.
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