🏷️ Basic Information Identification Make: Rover Model: 45 / MG ZS Brand Association: MG Vehicle Generation Era: Late 1990s - Early 2000s Platform Basis: Rover 400 Series (RT) / Honda Civic (EG/EJ) Codes Internal Project Codes: R30 (Rover 45 development), MG ZS development 👋 Introduction Market Position Target Audience: DIY Mechanics, Independent Garages, Rover/MG Enthusiasts Competitive Analysis Value Proposition: OEM-level information, significant cost saving over dealer servicing Key Features Completeness: Extremely comprehensive, covering all aspects of vehicle repair and maintenance Ease Of Use: No software installation required, single searchable PDF file Longevity Of Use: Useful for the entire ownership period of the vehicle 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Workshop Service and Repair Page Count Total Pages: > 3500 Manual Type Manual Category: Factory Workshop Service Repair Manual (OEM Equivalent) Language Primary Language: English Format Digital Format: PDF Software Requirements Installation Needed: No Usability Navigation Features: Bookmarks Printing Capability: Printable 📖 Manual Coverage Systems Covered Powertrain: Engine (K Series, L Series, KV6), Transmission (Manual & Automatic) Chassis: Suspension, Steering, Brakes, Wheels & Tires Electrical: Full Electrical Library, Wiring Diagrams, ECUs Bodywork: Body Shell, Exterior Trim, Interior Trim, HVAC Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks/Changes, Filter Replacements Repair: Step-by-Step Repair Procedures for all major systems Overhaul: Full Overhaul Manual sections included Diagnostics: Troubleshooting Guides, T4 Diagnostic System information Installation: Accessory Fitting Instructions Technical Depth Coverage Level: Complete: From routine maintenance to full engine/transmission rebuilds Diagnostic Support: Includes procedures and reference for the T4 diagnostic system Electrical Diagrams Detail: Detailed electrical circuit diagrams for all vehicle systems 📊 Manual Specifications File Format Document Type: Single PDF file Print Quality Print Readability: High (suitable for printing) Binding Type Physical Format Consideration: N/A (Digital Format) Paper Type Physical Format Consideration: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Series 1: K Series Engine Series 2: L Series (Diesel) Engine Series 3: KV6 (Rover 6-cylinder) K Series Variants Common Displacements: 1.4L (1396cc), 1.6L (1588cc), 1.8L (1796cc) Engine Design: Inline-4 Cylinder, DOHC, 16 Valves (typically) L Series Variants Common Displacement: 2.0L (1994cc) Engine Design: Inline-4 Cylinder, SOHC, Diesel (Turbocharged variants common) Kv6 Variants Common Displacement: 2.5L (2497cc) Engine Design: V6 Cylinder, DOHC, 24 Valves Performance K Series Power Range: ~100-120 hp (depending on displacement and tune) L Series Power Range: ~90-110 hp (for turbocharged variants) Kv6 Power Range: ~175-190 hp (for the 2.5L) Fuel System K Series Fuel Delivery: Multi-point Fuel Injection (MPI) L Series Fuel Delivery: Direct Injection (Diesel) Kv6 Fuel Delivery: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Manual Transmission Options: 5-speed manual (e.g., PG1 gearbox) Optional Automatic Transmission Options: 4-speed automatic (e.g., JATCO unit common on some variants) Features Clutch Type: Hydraulically Actuated Single Dry Plate Fluid Specifications Manual Gearbox Oil: Refer to manual for specific GL-4 or GL-5 grades and viscosity (e.g., SAE 75W-90) Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III or equivalent) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Wheelbase Approx: 2600 mm (102.4 in) Overall Length Approx: 4350-4380 mm (171.3-172.4 in) Weights Kerb Weight Range: ~1200-1350 kg (depending on engine and specification) 🛡️ Safety Features Ratings Euro Ncap Rating: Not explicitly rated under modern comprehensive standards, but derived from earlier platforms. Active Features Braking System: Front Ventilated Discs, Rear Solid Discs (ABS optional/standard on higher trims) Passive Features Airbags: Driver and Passenger Airbags (standard on most models), Side Airbags (optional) Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with speaker systems. Manual covers basic operation and replacement. Driver Assistance ABS: Available as an option or standard on higher trims. Manual details its operation and fault finding. Connectivity Wiring Harnesses: Extensive wiring diagrams provided for all electrical systems, facilitating diagnosis of intermittent faults or aftermarket installations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months (whichever comes first), refer to manual for specific engine. Timing Belt Replacement: Critical for K Series engines. Intervals vary, often 60,000-90,000 miles or 5-7 years. Refer to manual for precise interval and specific K Series variant. Fluid Specifications Engine Oil Specification: Refer to manual for specific grade (e.g., 5W-30, 10W-40) and API/ACEA ratings, depending on engine type (K, L, KV6) and climate. Coolant Specification: Ethylene Glycol based, OAT or HOAT type (often pink or orange hue). Refer to manual for exact specification (e.g., Rover Longlife Coolant). Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for exact type). Known Issues K Series Head Gasket: Notorious for head gasket failure, especially earlier models. The manual provides procedures for diagnosis and replacement. Cooling System Reliability: Potential for radiator, hose, and water pump leaks. The manual details inspection and replacement. L Series Diesel Specifics: Potential for injector issues or turbocharger problems, covered in diagnostic sections. 📚 Vehicle History Brand Heritage Rover Legacy: Continuation...